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7/19/04
St. Louis, MO. . .Diagraph introduces the LA/4700 High-Speed Label Applicator available either as a wipe or tamp label applicating system.
LA/4700 Wipe Label Applicator
The LA/4700 Wipe High Speed Label Printer Applicator is designed to apply labels ranging in size from ½” W x ½”L to 9”W x 22”L (with optional wide web kit). It has a dispense speed of up to 300 fpm, with maximum throughput of 800 ppm (@ 300 fpm and 1”L label). It utilizes a Heavy-Duty Snorkel Label Dispenser with peel tip sensing, a stainless steel peel blade and accommodates various label shapes.
Key features of the Diagraph LA/4700 tamp printer label applicator include:
• Servo Drive: brushless DC
• Programmable Edge Sensor handles range of label and liner materials
• Standard Brush Applicator helps adhere labels to curved or slightly recessed surfaces.
• Extended Reach models are available
• Configurations: left or right hand.
• Tested & Approved to Meet: UL-60950, CSA-C22.2 NO. 60950, and CE requirements for safety.
• Stainless Steel peel blade and web guides
• Integrated Product Detector at peel tip.
• Independent brushless DC motor rewind.
• Label low sensing.
• Speed Compensation using optional photo encoder.
LA/4500 Tamp Label Applicator
The LA/4700 Tamp Label Printer Applicator is designed to apply labels ranging in size from 1” W x 1”L to 9”W x 13”L. It can apply labels at speeds up to 150 ppm using a 2”L label. A Front Apply Swing Arm is available for leading, trailing or adjacent panel applications.
Key features include:
• Configurations: left or right hand
• Stroke Length: 10” or 20”
• Standard Pivoting Tamp Pad for irregular or non-parallel product surfaces
• Standard Tamp/Blow
• Optional Label Presence Sensing
• Optional Product Surface Sensing for variable height/width products
The Optional Remote Interface makes operating the LA/4700 simple and intuitive. The backlit display is graphics-based, making it easy to understand, and the operator can navigate menus at the touch of a button. The tethered interface can be mounted where it is most accessible to the operator, independent of applicator orientation.
For more information, please call Marketing Services at 800-722-1125 or send e-mails to info@diagraph.com.
Diagraph, a division of Illinois Tool Works Inc., manufactures and distributes automated industrial marking systems and supplies. Primary product lines include: automated labeling systems, small character ink jet systems, and large character ink jet systems. With sales and service offices located across the United States and throughout the world, Diagraph is a leading international supplier of product identification marking systems.
Diagraph is a registered trademark of Illinois Tool Works
TO CELEBRATE 125th ANNIVERSARY, DIAGRAPH INTRODUCES NEW GLOBAL STRATEGY DEDICATED TO MAKING MARKING, CODING & LABELING EASY
World´s Oldest Coding Company Stays Modern with Strategic Shift Across All Aspects of Its Business
Diagraph Marking & Coding (www.diagraph.com), an ITW Company, announces the rollout of a new global strategy tightly focused on making package marking, coding and labeling easy.
Brand Values
Diagraph´s new brand identity focuses every aspect of the company´s business on providing hassle-free marking, coding and labeling for customers. This is achieved through an unwavering commitment to three core brand values – reliability, partnership and simplicity.
Far from an isolated marketing exercise, the new brand values represent the culmination of years of careful listening to customer priorities and a comprehensive top to bottom overhaul of Diagraph´s entire business structure. Moving forward, all aspects of the company´s business (including new product development, customer service, billing, delivery and human resources) are being driven by a shared commitment to providing products that are easy to use and being a company that is easy to work with.
Top to Bottom Brand Reorganization
As part of this new strategy, sister companies within the ITW Marketing & Coding Group will be rolled into the Diagraph brand.
Trident, the inventor of the world´s only repairable and longest lasting piezoelectric print engine, and Norwood inventor of the world´s first hot stamp imprinter for the food industry will become part of Diagraph Marking & Coding. The Trident name, respected worldwide and synonymous with rugged industrial design will remain the product brand name for piezoelectric print engines. Norwood Marking Systems will be completely consolidated into Diagraph with all new thermal transfer technology being produced under the Diagraph name.
This strategic focus on making marking, coding, and labeling easy will be rolled out across Diagraph’s operations worldwide, including Diagraph Mexico, Diagraph Asia, and Diagraph’s European operations through Allen Coding. Additionally, the Diagraph Global Partner Network of certified distributors will benefit from forthcoming products, programs, and services– extending the benefits of this new strategy to all Diagraph technology users.
Strategy in Action
In the weeks and months ahead, customers will see the launch of a number of new products, services and logistical enhancements all designed to make product marking easy.
Printing systems have been designed for market-leading uptime. Interventions are minimal, tool-less where possible and simplified with the goal of minimal touches for routine items like message editing, consumable replenishment and filter changes. New product development is focused on machine level communications and connectivity, with an emphasis on simplifying diagnostics and increasing uptime through preventive and predictive maintenance.
A comprehensive service offering underscores Diagraph´s desire to partner with its customers in all aspects of their coding and labeling operations, allowing customers to remain focused on their business. Service programs have been designed to match the skill level of customer maintenance teams.Levels range from "DIY" to "never lift a finger". Pro-active need anticipation and one-call-resolutions are guiding goals behind all service programs.
Additionally, customers will notice Diagraph´s new modern logo, updated visual identity and newly updated website (www.diagraph.com).
Context: 125 Years of Thinking Ahead Diagraph, the world´s oldest product marking company, is celebrating its 125th Anniversary in 2018. The company has stayed relevant for over 100 years by anticipating industry trends and strategically realigning the brand to meet evolving market needs.
This approach has allowed Diagraph to remain at the forefront of global product marking needs with an impressive array of breakthrough technologies including: the world´s first stencil cutting machine (1893), the world´s first circular stencil cutting machine – the Diagraph (1902), the world´s first roll coder – the DiCoder (1969), the world´s first integrated valve jet technology (1986), the world´s first high resolution piezoelectric barcode print engine – Trident technology (1990), the world´s first centralized ink delivery system design for high resolution inkjet (1996), the world´s first automated cleaning system for high resolution inkjet technology (2002) and the world´s first all-electric automated labeling system platform (2008).
Diagraph´s new global strategic commitment to making it easy for manufacturers to make the perfect mark on their product represents a new chapter in Diagraph´s forward-looking leadership.
There is a debate in the packaging technology industry on which is a superior labeling power source for automated labeling equipment — pneumatic air or electric? Pneumatic labeling systems are built around timing-based commands that drive label movements depending on the reliability of the pneumatic air supply, while all-electric labeling systems are built around real time data-based commands that allow for total control of the labeling process.
The difference between the two approaches is night and day — like the difference between VHS and high-resolution digital streaming technology. The more manufacturers understand the advantages of all-electric labeling, the more pneumatic systems will go the way of VHS tapes and rotary phones.
Every labeling system, regardless of core technology, can incorporate sensors for feedback. Recall the times you have seen a product strike a pneumatic labeler’s actuator arm while moving down the packaging line. This happens all too often with pneumatic labelers because the control of the label feed and actuator arm is not reacting to real-time feedback from sensors. Instead it is following pre-programmed timing commands and relying on the programmed settings for the pneumatic air supply (regardless of the actual pressure in real-time).
Free from the timing control constraints found in pneumatic air powered machines, Diagraph’s all-electric labeling systems can interpret feedback from smart sensors in real-time to allow for total control of the label throughout transit. Combining strategically placed sensors with brushless DC servo motors allows Diagraph’s labeling systems to operate with extreme precision, guaranteeing one-to-one label-to-product matching time after time. The all-electric, servo-driven actuator maintains speed consistency, while “smart” sensors confirm that a label is present for application, and even provide the ability to control impact on the product being labeled. The system doesn’t have to rely on inconsistent air pressure to manage this process.
Another advantage of the all-electric method over the pneumatic air method centers around the tamp pad. Pneumatic driven label applicators utilize venturi vacuum technology to control the transit of the label from the tamp pad to the product. Nearly the entire surface of a pneumatic machine’s tamp pad needs to be covered by the label to maintain proper suction. Unlike pneumatic machines, Diagraph’s all-electric label applicators utilize an electric fan to create vacuum, allowing Diagraph labelers to accommodate multiple label sizes utilizing a single tamp pad. This saves time during label size changeovers as well as money.
With 130 years in the marking and coding industry, Diagraph has a rich history of providing highly durable and reliable labeling and inkjet solutions. Diagraph was the first to offer all-electric labeling solutions to handle all modes of label application including tamp, swing and tamp-blow. The result is a robust lineup of automated labeling solutions that offer benefits only found in all-electric systems that don’t compromise on labels sizes or performance.
Click here for a comparison of all-electric and pneumatic labeling systems.
St. Louis, MO. . . Diagraph is pleased to introduce the Platinum Series Label Print/Apply Systems. The Platinum Series (PA/6000 and PA/4600) made their debut at Pack Expo 2006 (October 29-November 2, 2006 at McCormick Place in Chicago, IL) and are Diagraph’s 4th generation automated labeling systems. These printer/applicators are quality engineered and built for performance, reliability and ease of use. They deliver everything you need, exactly what you want, and more than you expect.
The PA/6000 is engineered for high-performance, high-speed, 24/7 operation in the most demanding conditions. Some key features of the PA/6000 include:
The PA/4600 is engineered for medium-speed applications. Some key features of the PA/4600 include:
For more information, call 800-722-1125 or send e-mails to info@diagraph.com.
Diagraph, a division of Illinois Tool Works Inc., manufactures and distributes automated marking, coding, labeling and RFID systems and supplies. Primary product lines include: small character ink jet systems, large character ink jet systems, and automated labeling systems. With sales and service offices located across the United States and throughout the world, Diagraph is a leading supplier of industrial product identification systems.
Diagraph’s E-Series labelers are considered the simplest, most reliable all-electric labeling solutions in the industry today thanks to years of continuous improvement and innovation. Our entire line up of Diagraph E-Series print and apply and automated label applicator systems build upon the durability of the proven Diagraph Platinum Series design, yet incorporate key electronic enhancements that allow it to perform more consistently and reliably over time. The result? A simpler, more reliable labeler that can do everything a pneumatic system can do, only better. It’s all in the design:
The high velocity vacuum fan offers greater reliability than pneumatic air Our high velocity vacuum fan design allows for full surface area control of the label across the entirety of the pad, achieving a uniform label transfer from pad to product. This consistently performs better than pneumatic designs that feature just a few pneumatic vacuum hole locations on the pad. Diagraph’s high velocity vacuum fan design eliminates the easily clogged small orifices found with pneumatic systems, allowing our labelers to perform more reliably in dusty environments.
The electronically controlled actuator arm movement guarantees precision label placement over time, every time Our electronically controlled actuator arm allows you to digitally set the application speed to ensure repeatable and reliable operation. Thanks to Diagraph’s all-electric SERVO motor driven design, you are no longer at the mercy of the questionable consistency and reliability of your plant air. Our electronic controls eliminate the need for manual adjustments to address system age and wear.
The color touchscreen display puts more of the information you need right at your fingertips The E-Series user interface features a larger display that enables you to view more system settings and system health information all at once. This larger, simplified display allows for fewer menus and less toggling between screens. You can now get to the system settings you need with fewer touches.
These are just a few of the many advantages of our E-Series labeling solutions. Contact us today to learn more about how trading up to our E-Series labelers can help save you time, money and the hassle of mislabeled products, cases, traypacks and pallets.
When it comes to labels used in packaging, not all are made the same way. Specific environments, like hot and humid, wet or frozen, will require a compatible label material to stay adhered properly to packaging. It is crucial that labels are readable, scannable, and safe to use and dispose of. To meet compliance, labels must remain adhered for consumer and retail-use despite the environmental factors the labeled package has to endure.
Something to be aware of when considering using labeling for product identification in a hot or humid environment is that labels are sensitive to temperature, making facility environment temperature a determining factor in choosing what label material to use on a product.
Some common issues with labels as environmental temperatures rise:
As summer kicks in, and temperatures rise, adhesive related problems will affect the quality of a label -- making it difficult to peel from the labeling machine and to stick to the product. Adhesives, the pre-applied glue specially engineered to perform on pressure sensitive applications, get softer and edges get tackier resulting in labels that are difficult to remove off the original roll. Strong adhesive can make release of these labels from the roll a struggle. Dispensing issues caused by adhesive can disrupt product labeling and lead to damaged labels and jammed applicators.
A label liner is likely to expand or curl with high humidity, causing the adhesive to ooze. This curling liner makes label processing challenging in a printer or label applicator. Also, the ooze from the adhesive can cause printer jams and damage to the printheads.
Even the most pressure-sensitive label adhesives soften as temperatures rise. Hence, storing labels properly can make the difference between a label that survives these changes in weather versus the one that will peel or deteriorate.
Some ideas for storing label rolls properly and protecting them from the heat include:
Many environmental factors must be called into question when assessing the labeling process. Temperature is only one of many considerations to determine how to effectively apply labels to product. Our Diagraph specialists are well-versed in providing site evaluations aimed at determining the best fit application for your labeling operation. Whether the survey is conducted on-site or virtually by answering a series of determining questions, we are here to help you understand your labeling solution options and what it looks like in even the most extreme industrial environments. Reach out to us today to start your evaluation.
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