What: U.S. regulatory agencies recently announced a new preference to standardize on the use of the quality-based date label of "Best If Used By" on packaged foods. This recommendation is voluntary and based on research-based industry best practices.
Why: Confusion caused by the use of various date label formats leads to unnecessary food waste. Consumers equate date label information with a warning about the timeline for the safe consumption of the food product rather than a statement of a recommended timeline for optimal food quality. This format recommendation is a part of the "Winning on Reducing Food Waste FY 2019-2020 Federal Interagency Strategy" launched by the federal government in April 2019.
Who: The Food and Drug Administration (FDA), US Department of Agriculture (USDA) and Environmental Protection Agency (EPA) are endorsing the "Best If Used By" industry standard set forth by the Grocery Manufacturers Association (GMA) and Food Marketing Institute (FMI) in 2017.
Industries of Interest: Food, Beverage
SAVE AS PDF
Continuous inkjet (CIJ) is the technology of choice for food packaging coding as the solvent based inks adhere to a variety of materials like cartons, plastics, films, foils, metal and glass. CIJ is ideal for food packaging in that it offers high speed, non-contact small character printing and enables food processors to incorporate inkjet codes into their functional safety and traceability processes.
Companies that produce food products are very aware of the financial and public health risks of a recall and therefore understand the necessity of being able to track products through the supply chain. For added food safety security, continuous inkjet printers can utilize specialty functional inks:
Thermochromic inks are developed for the canning industry and show a color change effect when processed through a retort or autoclave process. In addition to visual confirmation of successful canning it is a robust ink that penetrates thin coatings of oil and grease and resists removal by oils, waxes, fats and varnishes.
For secure coding of high-end products subject to counterfeiting or for products and packaging that require discrete codes for internal track and trace, identifying origin or verifying authenticity, there are inks that are nearly invisible to the naked eye but fluoresce under UV light. These fast drying, solvent based inks are water resistant once dry.
Traceability of food product is key to a company’s ability to react to a recall. In addition to providing coding technology that allows companies to trace product, Diagraph and Linx offer the following specialty functional coding inks that enhance food safety:
Linx Thermochromic 1281 or 1291
Our choice for fully functional, easy to use inkjet coders are the Linx 8900 Series line of printers. The Linx 8900 Series inkjet printers provide high quality batch, date, lot and expiration codes which are critical components for supply chain traceability. The Linx models are also durable workhorses in wash down environments and are easy-to-use featuring a robust, sealed printhead, one-touch fluid refills, a highly visible touch screen user interface and point-of-print viscosity control. The Linx 8900 Series line of printers support both thermochromic and UV fluorescent ink applications.
Continuous inkjet is just one option for adding essential date codes, lot codes and batch codes to your food and beverage products. Want to learn more about how your choice of coding solution contributes to food safety and traceability? Download our full whitepaper.
Coding for Safety & Traceability in the Food Supply Chain: A Comparison of Continuous Inkjet & Laser Coding
According to a recent PMMI Business Intelligence Report, the meat, seafood, and poultry packing industries are experiencing “a global boom” due to several factors including import and export opportunities expanding into new markets, growth in foodservice, and growth in ready meals. Food producers are rapidly moving to automate processing and packaging to be prepared to meet increased demand and be flexible enough to adapt to changing product coding requirements.
For food producers and processors with small character coding requirements, Diagraph offers the Linx 8900 Series Continuous Inkjet (CIJ) printer family. The 8900 Series is designed for maximum uptime and provides the flexibility to meet the demands of complex food manufacturing plants.
Moving towards an automated continuous inkjet coding solution can solve the following problems commonly found in the meat, poultry, and seafood manufacturing industry:
High manual labor costs: Consumer demand dictates changes in the packaging materials used for meat and seafood products. Flexible and clear packaging for shoppers to verify freshness and quality in-store, smaller portion sizes and clean labeling to indicate product varieties – i.e. GMO-free, grass-fed, etc. – leads to more changeovers and a need to produce high-quality, durable codes on a range of substrates. The costs associated with managing a large manual workforce are cited by many manufacturers in this industry as one of the highest expenses. Manufacturers are looking for automated processes that can be run with little to no training required and an easy-to-understand HMI to make product changeovers as effortless and error-free as possible.
How the Linx 8900 meets this challenge:
Food safety and sanitation issues: Threats of contamination are a constant worry in the meat, poultry and seafood industries. To integrate new automated machinery requires that the process reduces human handling and has clean-in-place and washdown capabilities.
How the Linx 8900 meets this challenge:
Maintenance downtime: Manufacturers want to continue to increase their throughput to fulfill growing demand. To keep production going, predictive maintenance features are essential in preventing unexpected shut downs for repairs, printhead cleanings or fluid refills.
Are you facing these challenges in your business? If you’re in need of a date, lot or batch coding printer, the Linx 8900 Series might be the right option to help you efficiently automate your meat, poultry or seafood packing operation. For more information, visit our Linx 8900 Series product specification page or arrange to see it in action by contacting us for a demonstration.
Source: PMMI Business Intelligence Report, 2017 Trends Shaping Meat, Poultry and Seafood Packaging and Processing
Fast-paced lifestyles of the working class and a growing number of Millennials demanding on-the-go options are two contributing factors to the rise in the ready-to-eat (RTE) prepared foods market with a projected CAGR of 7.2% between 2016-2026. (Source: Ready-to-Eat Food Market: Meat/Poultry Segment Expected to Dominate Market from 2016 to 2026: Global Industry Analysis and Opportunity Assessment, 2016-2026)
What exactly classifies a product as RTE? According to the Food and Drug Administration (FDA), a ready-to-eat product is defined as “animal or plant derived food that is cooked, frozen, washed, cooked for hot holding, cooled, and processed to be consumed directly or after heating.”
Packaging for RTE food products can come in many forms or in a variety of materials including aluminum foils, extruded polyethylene, low-density polyethylene (LDPE) and cellophane. These types of materials offer versatility for keeping food shelf-stable, while utilizing less shelf space and materials than traditional tin cans and many allow for cooking food directly within the package for eating or serving. A common RTE package used for microwaveable soups, sauces, rice and pasta dishes are stand-up pouches. This flexible packaging format is also commonly seen in prepared baby foods, juices, yogurts and wet pet foods.
These newly designed packages raise questions on how to properly make required expiration and identification marks. Consider the following factors:
Packaging substrate – Most common RTE meal packaging is made up of non-porous plastics or foils, meaning your mark either requires ink or ribbon that will adhere to non-porous surfaces for a permanent mark solution
Branding – Consumers value freshness, portion control, and perceived health benefits of these RTE products meaning new creative packaging innovations are necessary to stand out on the shelves. This requires finesse from the manufacturer or packager in strategically placing freshness dates in locations on the product that are easily visible by consumers and maintain permanency without compromising the integrity of the brand packaging
Integration – If your product is packaged via a vertical or horizontal form fill and seal machine, consider marking and coding printers that will most easily integrate into that process to still achieve demanding throughput goals
If you’re a food manufacturer focused on the ready-to-eat meal or snack market, it is critical to have the right partner in place to assist with marking and coding solutions that won’t disrupt your operation. According to the study Ready-to-Eat Food Market, the North American RTE market is forecasted to be valued at $78.73 billion. (Source: Ready-to-Eat Food Market: Meat/Poultry Segment Expected to Dominate Market from 2016 to 2026: Global Industry Analysis and Opportunity Assessment, 2016-2026)
Our experts are ready to speak with you about how our thermal transfer overprinters or continuous inkjet systems can meet your product identification needs.
When it comes to labels used in packaging, not all are made the same way. Specific environments, like hot and humid, wet or frozen, will require a compatible label material to stay adhered properly to packaging. It is crucial that labels are readable, scannable, and safe to use and dispose of. To meet compliance, labels must remain adhered for consumer and retail-use despite the environmental factors the labeled package has to endure.
Something to be aware of when considering using labeling for product identification in a hot or humid environment is that labels are sensitive to temperature, making facility environment temperature a determining factor in choosing what label material to use on a product.
Some common issues with labels as environmental temperatures rise:
As summer kicks in, and temperatures rise, adhesive related problems will affect the quality of a label -- making it difficult to peel from the labeling machine and to stick to the product. Adhesives, the pre-applied glue specially engineered to perform on pressure sensitive applications, get softer and edges get tackier resulting in labels that are difficult to remove off the original roll. Strong adhesive can make release of these labels from the roll a struggle. Dispensing issues caused by adhesive can disrupt product labeling and lead to damaged labels and jammed applicators.
A label liner is likely to expand or curl with high humidity, causing the adhesive to ooze. This curling liner makes label processing challenging in a printer or label applicator. Also, the ooze from the adhesive can cause printer jams and damage to the printheads.
Even the most pressure-sensitive label adhesives soften as temperatures rise. Hence, storing labels properly can make the difference between a label that survives these changes in weather versus the one that will peel or deteriorate.
Some ideas for storing label rolls properly and protecting them from the heat include:
Many environmental factors must be called into question when assessing the labeling process. Temperature is only one of many considerations to determine how to effectively apply labels to product. Our Diagraph specialists are well-versed in providing site evaluations aimed at determining the best fit application for your labeling operation. Whether the survey is conducted on-site or virtually by answering a series of determining questions, we are here to help you understand your labeling solution options and what it looks like in even the most extreme industrial environments. Reach out to us today to start your evaluation.
It is estimated by the US Grocery Manufacturers Association that over half of recalls cost companies over $10M. In addition to the financial implications, recalls for defective products could be harmful to the health of your customers and ultimately damaging to your reputation. These two major factors support the necessity of product identification in the form of date codes, lot codes and batch codes to track and trace in the event of a recall.
Two common automated marking and coding solutions for food packaging are continuous inkjet and laser coding. Which solution best fits your application is dependent on a number of factors. To help you in this evaluation process, we have outlined a few consideration questions:
Continuous Inkjet Considerations
Continuous inkjet (CIJ) can mark onto virtually any substrate type, rounded or flat, ranging from plastic bags, glass jars, metal cans, paper cartons and more. Because of the variety of ink types and colors available, you can achieve a high-contrast mark on nearly any color packaging.
Laser Coding Considerations
Laser, by comparison, creates a permanent mark on most surfaces although not all packaging types will guarantee a high-contrast batch, lot or date code. The etched marks from laser will last, although on clear plastics and glass the coding may not be as easily visible as black ink from CIJ.
Continuous Inkjet & Laser Coding Considerations
Accurate batch, date and expiration codes are essential for customers and retailers alike. If your production lines perform multiple changeovers for different products each shift, this leaves room for errors. Leading CIJ and laser solutions have features for storing unique, variable messages and icon-based interfaces that can be operated without extensive training for message creation and retrieval. Reliable, accurate coding methods will keep your line running in uptime and ensure speedy recall of products in that event.
If your products have high retail value, they may be susceptible to counterfeiting. There are internal tracking and security codes that can be made on a product discreetly, that are only visible under certain circumstances by the manufacturer to verify authenticity and product origin. For CIJ, one option is security UV inks that are nearly invisible until exposed to UV light.
The low-contrast, permanent marks created from laser etching are a benefit in the case of anti-counterfeiting codes. Codes can be applied to packaging in an inconspicuous location without compromising the appeal of the packaging design.
These are only a few considerations to keep in mind when selecting between continuous inkjet and laser coding for your food or beverage packaging line. For more information on how coding ties into food safety and traceability, download our full whitepaper.
All food and beverage manufacturers have a commitment to efficient operations and strive to increase output with maximum uptime. Many of these manufacturers require variable information such as lot or batch codes, expiration dates, or barcodes on their product and make use of Continuous Inkjet (CIJ) to achieve these required codes. For high speed, non-contact coding in your food packaging or bottling environment, CIJ printers with known durability features will offer the following benefits:
Routine wear and tear on your CIJ machines is a reality when they are running in high-speed, industrial environments such as a food packaging or bottling lines. Invest in CIJ printers designed for maximum uptime with minimal effort and that have specific features that prove durable in industrial production environments.
See the Linx 8900 printer in action! Call 800.722.1125 or contact us for a free demonstration.