NEW DIAGRAPH IJ4000 INKJET SYSTEM COMBINES
INDUSTRY-LEADING BARCODE DECODE-ABILITY AND INDUSTRY-LEADING RELIABILITY
(March 1, 2016) – Diagraph (www.diagraph.com) announces the launch of the IJ4000 high-resolution large character impulse inkjet system for printing alphanumerics, barcodes and graphics onto porous substrates. The cost-competitive printer combines industry-leading barcode decode-ability, industry-leading system durability and industry-leading print throw distance with the lowest maintenance requirements on the market.
Industry-Leading Barcode Decode-ability & Print Throw Distance
Three unique features combine to allow the IJ4000 to provide best-in-the-market print consistency on challenging packaging lines where boxes are rarely perfectly uniform.
First, precision print placement is ensured by a unique roller retractor and a digital level sensor accelerometer. The roller retractor provides a consistent gap between the print surface and print engine. A green LED light on the digital level accelerometer indicates when the print engines are perfectly aligned and perpendicular with the packaging material to be printed- regardless of floor variations. This ensures high-quality print and optimal readability for bar codes.
Secondly, the print engines of the IJ4000 provide throw distance of ½ inch for alphanumerics and an industry-leading ¼ inch for barcodes. This is double the 1/8 inch throw distance currently provided in the market for readable barcodes. In addition to ensuring high-quality print, the increased throw distance also reduces the impact of corrugate dust, glue and contaminants resulting in reduced maintenance needs.
Finally the unique design of the print engine ensures print is up to 15% darker than the last generation offering.
Combined these features allow the IJ4000 to offer a 35% improvement on barcode decode-ability compared to competing systems available in the market.
Industry-Leading Flexibility & Ease of Use
The IJ4000 was carefully designed based on customer feedback for optimal ease of use. The system features a unique HMI (Human Machine Interface) wherein the print engine, encoder and photocell connections run directly and cleanly to the connection hub. This allows the HMI to be moved to a remote location for greater ease of use. The HMI can be as far away as 100 meters when connected via Ethernet and an unlimited distance when connected through a Network.
The system offers a great deal of flexibility with both on-floor and in-office editing capabilities. The intuitive interface provides the option of use with a personal PC, eliminating the need for a separate controller and reducing cost by as much as 15%.
The integrated 10.2 inch touch screen controller interface eliminates the need for a separate keyboard, thereby reducing the system footprint. The system print head is also smaller in all three dimensions and further flexibility is provided by a dovetail track on both side of the print engines for ease of mounting on either side of the conveyer.
While many printing technologies advertise that they are ‘Unicode-ready’ they often mean that language characters are used as locked images. This is not the same as true real-time, variable print Unicode capabilities. Diagraph’s IJ4000 printers were specially designed to provide real-time printing in 11 languages.
Lowest Maintenance Requirements in the Market
The IJ4000 was carefully designed to provide the lowest maintenance requirements of any similar system in the market today.
The printer features a unique single point ink supply that can feed as many as four different print engines. This greatly reduces downtime and simplifies the fluid refill process as it is not necessary to monitor and maintain individual ink supplies.
The system´s unique digital level accelerometer has a sensor which indicates if the print engine has tilted plus or minus 1.5 degrees both for ease of installation and to assure the print gap between print head and carton is consistent along the entire print image.
A new auto-channel purge allows all 256 printhead channels to be quickly checked by a simple push of a button on the print head right on the packaging line. Maintenance is further simplified by hard-mounted, easily accessible filters and a centralized connection point that simplifies and reduces cabling requirements.
Taken together, these features allow the IJ4000 to provide as much as 30% less downtime than alternative technologies.
Industry-Leading Print Engine Durability
Featuring unique-in-the-industry stainless steel construction, and patented repairable (rather than disposable) design, shock resistance capability and automatic maintenance modules, the Trident print engines in the IJ4000 provide industry-leading durability. Whereas traditional print engines might need to be replaced as often as every few months, Trident technology can last as long as 10 years or 300 billion firings. This allows the IJ4000 to provide industry-leading durability with projected lifespan being as much as 5 times longer than competitive technologies.
“The IJ4000 is the result of over 5 years of intensive research into user needs,” said Steve Liker, LCIJ Product Manager at Diagraph. “It was thoughtfully designed with a number of unique-in-the-market features to provide customers with significant new performance benefits at the same price point as our last generation technology. We are proud to offer significantly more value at the same competitive price.”
The new print engines are reverse compatible to older IJ3000 systems for existing customers and are available with two inch print height. Technology featuring market-leading four inch print height is anticipated to launch in 2016 and will be forward compatible with the IJ4000 system.
About Diagraph, An ITW Company
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and labeling systems and supplies, and has been in the product identification industry for over 120 years. Diagraph’s products include all-electric printer applicator labeling systems, LINX continuous ink jet and laser coders, large character ink jet printing systems and thermal transfer overprinting systems.
For more information, call 800-722-1125, send emails to email@example.com or visit diagraph.com.
St. Louis, MO. . . Diagraph is pleased to introduce the Platinum Series Label Print/Apply Systems. The Platinum Series (PA/6000 and PA/4600) made their debut at Pack Expo 2006 (October 29-November 2, 2006 at McCormick Place in Chicago, IL) and are Diagraph’s 4th generation automated labeling systems. These printer/applicators are quality engineered and built for performance, reliability and ease of use. They deliver everything you need, exactly what you want, and more than you expect.
The PA/6000 is engineered for high-performance, high-speed, 24/7 operation in the most demanding conditions. Some key features of the PA/6000 include:
The PA/4600 is engineered for medium-speed applications. Some key features of the PA/4600 include:
For more information, call 800-722-1125 or send e-mails to firstname.lastname@example.org.
Diagraph, a division of Illinois Tool Works Inc., manufactures and distributes automated marking, coding, labeling and RFID systems and supplies. Primary product lines include: small character ink jet systems, large character ink jet systems, and automated labeling systems. With sales and service offices located across the United States and throughout the world, Diagraph is a leading supplier of industrial product identification systems.
TO CELEBRATE 125th ANNIVERSARY, DIAGRAPH INTRODUCES NEW GLOBAL STRATEGY
DEDICATED TO MAKING MARKING, CODING & LABELING EASY
World´s Oldest Coding Company Stays Modern with Strategic Shift Across All Aspects of Its Business
Diagraph Marking & Coding (www.diagraph.com), an ITW Company, announces the rollout of a new global strategy tightly focused on making package marking, coding and labeling easy.
Diagraph´s new brand identity focuses every aspect of the company´s business on providing hassle-free marking, coding and labeling for customers. This is achieved through an unwavering commitment to three core brand values – reliability, partnership and simplicity.
Far from an isolated marketing exercise, the new brand values represent the culmination of years of careful listening to customer priorities and a comprehensive top to bottom overhaul of Diagraph´s entire business structure. Moving forward, all aspects of the company´s business (including new product development, customer service, billing, delivery and human resources) are being driven by a shared commitment to providing products that are easy to use and being a company that is easy to work with.
Top to Bottom Brand Reorganization
As part of this new strategy, sister companies within the ITW Marketing & Coding Group will be rolled into the Diagraph brand.
Trident, the inventor of the world´s only repairable and longest lasting piezoelectric print engine, and Norwood inventor of the world´s first hot stamp imprinter for the food industry will become part of Diagraph Marking & Coding. The Trident name, respected worldwide and synonymous with rugged industrial design will remain the product brand name for piezoelectric print engines. Norwood Marking Systems will be completely consolidated into Diagraph with all new thermal transfer technology being produced under the Diagraph name.
This strategic focus on making marking, coding, and labeling easy will be rolled out across Diagraph’s operations worldwide, including Diagraph Mexico, Diagraph Asia, and Diagraph’s European operations through Allen Coding. Additionally, the Diagraph Global Partner Network of certified distributors will benefit from forthcoming products, programs, and services– extending the benefits of this new strategy to all Diagraph technology users.
Strategy in Action
In the weeks and months ahead, customers will see the launch of a number of new products, services and logistical enhancements all designed to make product marking easy.
Printing systems have been designed for market-leading uptime. Interventions are minimal, tool-less where possible and simplified with the goal of minimal touches for routine items like message editing, consumable replenishment and filter changes. New product development is focused on machine level communications and connectivity, with an emphasis on simplifying diagnostics and increasing uptime through preventive and predictive maintenance.
A comprehensive service offering underscores Diagraph´s desire to partner with its customers in all aspects of their coding and labeling operations, allowing customers to remain focused on their business. Service programs have been designed to match the skill level of customer maintenance teams.Levels range from "DIY" to "never lift a finger". Pro-active need anticipation and one-call-resolutions are guiding goals behind all service programs.
Additionally, customers will notice Diagraph´s new modern logo, updated visual identity and newly updated website (www.diagraph.com).
Context: 125 Years of Thinking Ahead
Diagraph, the world´s oldest product marking company, is celebrating its 125th Anniversary in 2018. The company has stayed relevant for over 100 years by anticipating industry trends and strategically realigning the brand to meet evolving market needs.
This approach has allowed Diagraph to remain at the forefront of global product marking needs with an impressive array of breakthrough technologies including: the world´s first stencil cutting machine (1893), the world´s first circular stencil cutting machine – the Diagraph (1902), the world´s first roll coder – the DiCoder (1969), the world´s first integrated valve jet technology (1986), the world´s first high resolution piezoelectric barcode print engine – Trident technology (1990), the world´s first centralized ink delivery system design for high resolution inkjet (1996), the world´s first automated cleaning system for high resolution inkjet technology (2002) and the world´s first all-electric automated labeling system platform (2008).
Diagraph´s new global strategic commitment to making it easy for manufacturers to make the perfect mark on their product represents a new chapter in Diagraph´s forward-looking leadership.
3/24/05 INTRODUCING THE NEW TRIDENT-POWERED IJ/384 PRINTHEAD FOR THE IJ/3000™ IMPULSE JET SYSTEM
Diagraph, An ITW Company, introduces the new IJ/384 printhead for the IJ/3000™ Impulse Jet Large Character Ink Jet System. This IJ/384 printhead utilizes the new third generation print engine from Trident®. This printhead features a 2” imaging height at 192 vertical dpi for smooth true-type fonts and logos, as well as UPC/EAN and SCC-14 bar codes at 200 horizontal dpi. It is also the first of a new family of printheads that use the pigmented Scan True II ink. This pigmented ink minimizes the ink bleed for bar codes and small text, and offers better light fastness than dye-based inks.
The IJ/3000 Impulse Jet offers unsurpassed “smart” features: the ability to print high resolution bar codes, touch screen controls, worldwide networking connectivity, around-the-clock monitoring and diagnostic functions, and convenience features such as automatic cleaning.
The IJ/384 printhead offers the automatic cleaning feature, which allows the operator to program the IJ/3000 controller to self-clean at selected times over a 24-hour period. The pump and vacuum device in the CIDS/3000 ink delivery system automatically remove accumulated contaminants from the faceplate of the printhead and transport them to a reservoir, for future disposal. This will keep the printhead clean and printing clear marks as part of the preventive maintenance process.
IJ/384 Printhead Specifications:
Image Height: 2” (51mm) Number of Orifices: 384 (3 per channel)
Vertical Resolution: 192 dpi Addressable Channels: 128
Interface boards per printhead: 2 Ink Type: Scan True II Black
Maximum line speed: 200fpm Printhead Orientation: Horizontal
With the addition of the IJ/384 (2”) printhead, customers have four IJ/3000 Impulse Jet printhead choices to satisfy virtually any marking or coding application: IJ/96 (3/4”), IJ/192 (1”), IJ/384 (2”) and IJ/768 (4”).
The IJ/3000 allows users the flexibility of multi-technology performance. It is engineered to drive either high-resolution Impulse Jet printheads, such as the IJ/384, Diagraph’s patented Integrated Valve printheads, or the PA/5000LT Label Printer/Applicator.
The Impulse Jet High Resolution bar code print solution comes with a touch screen that allows operators to control the system with the touch of a finger and enjoy previously unimagined levels of convenience and productivity. The graphical user interface visually displays menus and commands so operators can enter messages and codes in minutes. And batch codes can be changed during a run, without interrupting production.
The IJ/3000 Impulse Jet has a built-in high-speed Ethernet connection that permits networking with another printer on the other side of the factory, or on the other side of the world. For multi-location manufacturing customers with constantly changing batch codes, this smart feature is invaluable for making changes and checking status. The system is designed to work with Web browsers (including Netscape and Internet Explorer), existing local area networks (device net, arc net, etc.), or wireless (radio frequency) using off-the-shelf converters.
Another smart feature is 24/7 monitoring and diagnostics. Operating on PCs, PLCs, and LANs, it can be used to obtain up-to-the-minute system status. The IJ/3000 Impulse Jet can even be programmed to monitor ink levels and provide an alert when the supply needs to be replenished.
Like all Diagraph ink jet printing systems, the IJ/3000 Impulse Jet is built to last, with minimal maintenance, even in hostile industrial environments. It provides reliable performance in all kinds of conditions—hot, cold, wet and dry.
For more information, please contact Diagraph using the method most convenient for you:
Diagraph, an innovator in product identification technology for over 100 years, manufactures and distributes marking, coding and labeling systems and supplies. Diagraph offers a complete line of RFID; barcode label printers; small character ink jet, large character ink jet and high-resolution ink jet systems; label printer-applicators and label applicators; thermal transfer label printers; stock and custom labels; labeling consumables; and traditional marking and stenciling equipment and supplies. Diagraph is a global supplier, with sales and service offices located across the United States and throughout the world.
DIAGRAPH is a registered trademark of Illinois Tool Works Inc. TRIDENT is a registered trademark of Illinois Tool Works Inc.
Bar Code Printer Related Quick Links: Barcode Printer Case Studies Zebra Barcode Label Printers Datamax Barcode Label Printers Sato Barcode Label Printers
Every year the biggest show in packaging and processing raises the bar for innovation and consumer trends. Whether you're looking for a solution to production challenges or you're attending to absorb new industry information, experts from across the industry exhibit at PACK EXPO to share their latest and greatest products and services. This fall, PACK EXPO kicks off in Las Vegas on September 23rd through the 25th.
If marking, coding and labeling solutions are on your list for the show, visit Diagraph at booth C-4000. Our product specialists are ready to help answer your questions about product identification - from product coding to case coding - and material handling. We're here to help pair you with the solution that best matches your product coding application needs whether that is best accomplished with small character inkjet, high-resolution inkjet, labeling, thermal transfer or laser coding.
This year we are offering PACK EXPO attendees that have their badges scanned in Diagraph's booth C-4000 exclusive access to great promotional offers across all of our product lines. We're making it easy for you to upgrade your systems to the latest technology with major savings. If you are attending the show, be sure to stop by the booth to ensure that you qualify for these show specials.
To be eligible for any of these exclusive show specials, you must have your badge scanned at C-4000. These offers are valid for US customers only and redeemable through the end of 2019.
We're also offering free registration to Pack Expo to customers who use our comp code 35N95 when you register here.
Common GS1 Barcodes Pictured Above. The following can be printed by Print and Apply Labeling and most High-Resolution Inkjet Technologies:
Barcodes: UPC-A, EAN-13, UPC-E, EAN-8, GS1 DataMatrix, GS1 QR Code, GS1-128, ITF-14
GTIN Types: GTIN-8, GTIN-12, GTIN-13, GTIN-14
Many major retailers and distribution centers require manufacturers to display important information on all four sides of cartons and cases that are intended for backroom storage purposes. This offers retailers ultimate flexibility for their inventory management programs.
The following information is important to effectively manage inventory:
Having this information visible on your box is usually not enough. Manufacturers need to ensure that this important information is large enough and clear enough to read from a distance.
4-Side Print Solutions
Unfortunately, there are not any one-size-fits-all solutions to accomplish four-sided printing on cartons. Flexographic and lithographic pre-printed boxes are not practical for the important variable information needed with every shipment (i.e., best by date and lot/batch code). Manufacturers can turn to a combination of pre-printed information and print-on-demand information if flexographic elements are required. However, complete print-on-demand solutions offer manufacturers the greatest flexibility in terms of cost and supplies.
Print and Apply Labeling 4-Side Print Solutions
Because manufacturers have more options when choosing to use a labeling solution for their four-sided print requirements, the best solution for your particular operation depends largely on the speed of your line and your product throughput. The most efficient option in terms of the equipment required would be to opt for two opposing E-FASA (swing arm) print and apply labeling machines. One machine would apply the label to the front and the side of the box while the other would apply to the opposite side and the rear panel. This solution does not require a bump turn material handling mechanism.
The Diagraph PA/6000 with E-FASA tamp applicator module offers the greatest flexibility for manufacturers. The all-electric design frees the labeler from shop air, allowing it to be placed anywhere on the packaging line. Additionally, the servo motor and smart sensing technology unique to the PA/6000 system ensure that labels are precisely placed on time, every time.
If retailers and distribution centers require flexographic and lithographic printed barcodes, you can more easily manage pre-printed label stock than a large pre-printed box inventory. Utilize flexographic printed labels for all information that will remain the same and utilize the labeler’s printing capability to print the important variable information on demand. With that being stated, it is important to point out that printing barcodes using a wax-resin ribbon and a thermal print head onto consistent label stock is a highly reliable print method. The recommendation to get pre-printed label stock depends entirely on retailer requirements, but is not necessary if you want the print and apply labeler to handle your entire print message – including the barcodes.
Large Character Inkjet 4-Side Print Solutions
Many manufacturers can get away with only displaying information on one or two sides of a case. To accomplish print on two opposing sides, manufacturers need inkjet printers installed on opposite sides of the packaging line. At Diagraph, our high resolution large character inkjet system – Diagraph IJ4000 – can drive printheads on opposing sides of a single line from a single system. The unique centralized ink delivery system in the Diagraph IJ4000 allows floor operators to monitor and change fluids from a single location rather than having to monitor each individual print head.
Additional material handling is required when setting up your packaging line for four-sided printing. A “bump turn” material handling method is required to rotate the box 90° to present the remaining two panels for printing. Two additional opposing printheads need to be installed further down the line, positioned after the bump turn mechanism, to print on the remaining panels. Four-sided box printing can easily be accomplished using the Diagraph IJ4000 once the bump turn mechanism is in place on the packaging line. A single IJ4000 system can drive all four required printheads from a single system, allowing up to a 2” print height for the printed information.
Printing variable information using a Diagraph IJ384e printhead offering a maximum of 2” characters satisfies size requirements for most retailers. If larger characters or a larger print area is desired, manufacturers can opt for the Diagraph IJ768e printhead, which offers up to 4” of print height. A single Diagraph IJ4000 system can drive two IJ768e printheads, which means two systems would be required for a four-sided printing application. Many of our customers opt for the IJ768e 4” printhead to take advantage of the larger print area and future-proof for expanding retailer requirements.
The Diagraph IJ4000 system prints high resolution text, graphics and machine readable barcodes, including GTIN, ITF and GS1 varieties.
Additional Quality Assurance Measures
Both high resolution inkjet and print and apply labeling technologies can print machine readable barcodes with high quality resolution. Many of our customers install a fixed mount barcode imager to test the barcode quality. This information is sent to a PLC which reads the good or bad output from the barcode imager and stops the conveyor when a barcode gives a bad result. This extra quality measure ensures that only readable barcodes reach retailers.
Material Handling Solutions Provided by Diagraph
At Diagraph, we have customers large and small who have varying degrees of internal resources and packaging line expertise. We offer project management services for manufacturers who choose a Diagraph solution and need to outsource the material handling changes to their lines. Our dedicated engineers work closely with manufacturers to design a material handling solution that will meet their unique application need.
Still have questions about printing variable information on all four sides of a box? Contact us today to learn more about your options: Call 1-800-722-1125 or email email@example.com.
For Immediate Release – February 26, 2013 Contact: Dina Garland, firstname.lastname@example.org, 636.300.2035
Diagraph… Delivering Innovative Solutions that You Inspired!
Introducing Diagraph’s newest integrated valve print head that delivers a compact code with sharp definition. Need to print a simple text, date, time or shift code? Diagraph’s IV12 dot print head offers up to ½” print height with speeds, ink types and capabilities to handle a wide variety of coding applications. Designed for both case coding and primary product marking, the IV12 dot produces a compact code with sharp definition. Built to last, the IV12 dot print head is ruggedly made from a durable, sealed aluminum extrusion. Print height is up to ½”, including two lines of stacked print and print speeds up to 650 feet per minute. The IV12 dot system is capable of running up to 4 print heads from the same easy to use color touch screen controller. The low-cost single head system can be expanded when printing is required on both sides of the product. Diagraph does not just talk about innovations, outside the box thinking, and high up time reliability, we realize them. Learn More.
For more information, call 800-722-1125, send emails to email@example.com or visit www.diagraph.com. To view videos of our labeling and coding product applications, customer success stories and demonstrations from the trade show booth, please visit YouTube’s Diagraph Channel www.youtube.com/diagraphitw. Also, please take a moment to “Like Us” on Facebook www.facebook.com/diagraphitw in order to receive announcements and stay in touch with what’s new at Diagraph.
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and la- beling systems and supplies, and has been in the product identification industry for over 100 years. Diagraph’s products include automated labeling systems, LINX continuous ink jet and laser coders, and large character ink jet and thermal jet systems. Acquired by Illinois Tool Works (ITW) in 2001, Diagraph has the resources and financial backing of a multi-billion dollar Fortune 500 or- ganization. ITW has 825+ business units in over 50 countries employing nearly 60,000 men and women worldwide.