What would you do with 3 months?
By Chris Pangallo, CIJ and Laser Product Manager
Linx Printing Technologies introduced their latest Continuous Inkjet Printer (CIJ) model 8900 in September of 2015. The new printer reflects the fundamental Linx design philosophies of Ease of Use and Reliability, supported by a hermetically sealed printhead with no moving parts, self-service Easi Change module and new features such as one-touch cartridge refills and a 10” capacitive touch screen with customizable menu. The 8900 introduces a new iteration of Linx Hermetically sealed printhead model MK11. The new design improves upon the already impressive model MK9 design for maximum reliability.
Ø The MK11 printhead makes use of Push-pull drop positioning in the deflector fields.
o More drop control means better print quality.
Ø The MK11 has a unique auto flush process at shut-down, and solvent flush at start-up.
o This means a cleaner operation – less downtime.
Ø The MK11 introduces a new “figure-8” 2 tube style conduit for maximum support and flexibility
o This means reliable performance, even in challenging environments.
These improvements have been tested and reveal with typical inks and in typical application environments, customers can expect 100 starts and stops without the need to clean the printhead. Testing actually found 3 months as typical, and in some cases can go up to 6 months.
What would you do with the time saved by only having to clean your printhead once every 3 months?
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Contact us to learn more about the Linx product line. Visit us at www.diagraph.com or contact us at 800.722.1125.
No longer is it the case that snacks are packaged specifically for children’s lunch boxes. Today, the snack market is heavily geared towards adults with 94% of adults snacking at least once a day and 50% snacking 2 to 3 times a day.* Snack producers are tasked with changing traditional packaging to address a different kind of consumer.
To stay on top of fluctuating snack market trends, food companies find they need to develop new packaging such as single-serve packs, convenient on-the-go solutions, and sustainable “green” packaging. Aside from creating a trendy and appealing packaging aesthetic, snack packaging frequently requires variable codes such as “Best By” or expiration dates. With consumers growing more and more health-conscious, some code requirements include allergen information, genetic modification information, and country of origin.
Many snack food companies make use of continuous ink jet (CIJ) printing technology to meet these coding requirements. CIJ is cost- effective and has a wide range of fluids to ensure coding adhesion and legibility on both porous and non-porous packaging like cardboard, plastics, metal, glass, or flexible packaging. At a minimum, your CIJ equipment must be able to produce legible and durable date, lot, and identification codes on a variety of substrates. However, there are other key features to look for when selecting a continuous ink jet printer to keep your snack packaging operations in uptime by minimizing maintenance and human errors including:
Given the wide variety of packages and product types at snack food manufacturers, the flexibility offered by CIJ is also considered an appealing benefit. Leading systems’ printheads can be used in any orientation with 360 degree printhead positioning and many can be moved from line to line to accommodate many shapes, sizes, and levels of packaging.
Diagraph offers the Linx 8900 Series CIJ printers to help our customers produce a long lasting, quality mark on a variety of packaging materials. The 8900 Series is designed with many smart, easy-to-use features to keep your production line up and running. Live chat with one of our equipment specialists to learn more. Or, read up on the latest innovations in snack food packaging in our latest whitepaper.
2018: Innovations in Snack Food Packaging
Did you know there were 80 GMO labeling bills introduced in 20 states in 2015? On July 1, 2016 the first GMO labeling law will go into effect in Vermont. The Vermont law requires raw agricultural commodity and processed food producers who sell food products in or into the state of Vermont to mark the lowest saleable unit of food packaging with a disclaimer that clearly and conspicuously reads “produced with genetic engineering.”
Although the labeling message requirement is clear, the law does not specify exactly how manufacturers need to apply the mark to the packaging container. Determining how to apply the mark is entirely up to the manufacturer’s discretion.
Moving forward, food producers need to keep a keen eye on the changing regulations regarding labeling of food products containing genetically modified organisms (GMOs). Unless or until there is a federal law regarding labeling, individual states make the rules on whether or not products sold in their state need to have labeling that includes warnings such as “Partially Produced with Genetic Engineering”. Companies need to decide whether to change their formulations to eliminate GMOs, adjust the geographical markets they sell into, or modify their labeling to meet individual state requirements. The path of least resistance and expense will usually be to change the labeling.
If your product has regional or national distribution, how do you manage specific variable information for sales to a specific state? Diagraph provides a solution with its Linx 8900 Series Continuous Inkjet (CIJ) printers.
If you can use the same GMO call out to cover the requirements of all the regions you sell into, then you can create, store, and easily select the GMO message to be printed onto your product. If different GMO messages are required, you can choose to print all of the necessary GMO messages on each package or easily create different messages and select the appropriate one for a specific manufacturing run. Regardless of the flexibility you need and the type of packaging material you are marking on, the Linx 8900 Series has you covered.
The 8900 family of CIJ printers is capable of printing between one to five lines of text, logos, and barcodes, and is designed for maximum efficiency and minimal effort. The stainless steel cabinet boasts a minimum IP55 rating, which makes it suitable for a wash-down environment. The 8900 Series printers are designed to run reliably and feature the ability to program 4 to 50 production line settings and up to 1,000 unique messages to enable quick and painless change overs and message updates.
With easy change overs and high quality, high speed print, companies can easily add any required GMO text to existing packaging using Linx CIJ.
Although CIJ technology is ideal for meeting nearly every GMO labeling need, there are a variety of technologies available to you to stay in compliance with the law. All-electric label applicators and thermal inkjet printers may be good alternatives depending on your operation. Contact us today for a free consultation to determine which technology is best suited to meet your unique needs: 800-722-1125 or email info @ diagraph.com.
The all new Linx 8900 was a hit during its debut at Pack Expo Las Vegas! Visitors loved the simple one-touch fluid refill design, the enhanced user interface paired with the large touch screen, the engineer-free self service module, and, of course, the industry leading reliability that comes with the Linx printhead. The Linx 8900 leads the way into the next generation of small character continuous inkjet printers.
One-touch Fluid Refill
The Linx 8900's new one-touch fluid refill design allows operators to change ink and solvent in one easy step. The solvent capacity in the inkjet printer has been doubled to better match the ink-to-solvent use ratio and the printer features an 8 hour low-to-empty warning, allowing manufacturers to run an entire shift without having to refill fluids.
10" Capacitive Touchscreen with Easy User Interface
The customizable user interface allows plant managers to put the functions most important to the line's operations right at the fingertips of the operator. The Linx 8900 also features real time output reporting and gives you the option of tracking the cause of line stoppages. All of this made easier by a large capacitive touchscreen that doesn't require you to remove your gloves to operate.
Engineer-Free Self Service Module
The Linx 8900's new self service module assembles all critical service parts in one place, allowing machine operators or on-site maintenance professionals to conduct routine maintenance without the need to call in a Diagraph field service engineer. All you have to do is follow 7 easy steps prompted by on-screen instructions to install the new self service module to accomplish routine maintenance in 30 minutes or less. What's even better is the extended machine maintenance interval of 18 months and the ability to schedule maintenance around your own production schedule.
Industry Leading Printhead
No other printhead allows up to 100 starts/stops between printhead cleanings. The secret to our typical 3 month cleaning interval is in our sealed design. When cleaning is required, it can be done more quickly without the risk of damaging exposed parts or the need for readjustments. Many of our customers struggled through poorly designed printheads before arriving at our Linx CIJ printers as the ultimate solution. If you are delaying production time to keep your printheads clean, we need to talk.
Contact us to learn more about the Linx 8900. We will put you in touch with a Diagraph marking and coding expert located in your area.
For sachet or stick pack packaging, the Allen MLi-TE multi-lane thermal transfer printer is a top solution for coding individual expiration dates or lot codes upstream. Multiple lanes can print quickly and simultaneously, utilizing one ribbon to avoid multiple consumables running out at various, unsynchronized times. The Allen MLi’s configurable design requires only one controller and one consumable for up to 12-lanes of print, greatly simplifying packaging machine maintenance and reducing downtime.
Once your packet is coded, sachet or stick pack packaging requires a specialized system to form the packaging receptacle, fill the product into the packet, and seal the ends to secure the product for transport. These systems are known as FFS - form, fill, and seal machines - and they come in two different varieties: (1) Vertical (VFFS) and (2) Horizontal (HFFS). Vertical uses gravity to aide in the filling process, where horizontal is generally high speed by using mechanical methods for filling.
Today we’re doing a Q&A with an expert stick pack OEM, Viking Masek, to cover the key points to evaluate when selecting stick pack equipment to integrate with a marking and coding solution like the Allen MLi-TE.
Stick pack machines are perfect for packaging a wide variety of powder, granular, and liquid products. Powder products can be dense, fine, loose, and particulate materials. Liquids can be substances of differing viscosities including water-like fluids, gels, and pastes.
Stick packaging is very popular in many industries, especially with powdered drink mixes, liquid and powder pharmaceuticals and nutraceuticals, and granular ingredients like sugar. Contract packagers in the medical and dietary supplement industries also highly favor stick packaging equipment.
Single serve and controlled dosage packaging is very popular with todays’ consumers, spanning across many generational demographic groups. Millennials and young professionals love stick packs because they are portable, convenient, and fit unobtrusively into their busy lives. The aging population uses stick packs because they are lightweight and often feature easy-open options like tear notches, making it easier for those with limited dexterity to handle and use the product. Moms and dads are attracted to stick packs because they can easily feed their children with a single, easy to open, controlled serving size package that requires little clean up and virtually no utensils.
When it comes to selecting the proper stick packaging equipment for your unique product, there are experts available to guide you every step of the way. However, there are a few major considerations they will take into account when recommending machinery. These include:
All stick pack machines can utilize the following product fillers:
Stick pack machines can be built to accommodate different stick widths (most popular are 23 mm and 35 mm), convenient designs including pour spouts and specialty die-cut shapes, and can also feature easy-open options like tear notches and micro-perforations. Available with IQ/OQ pharma construction, stick packaging machinery is a great solution for pharmaceutical packaging.
Often stick pack clients desire to print expiration dates or lot codes on their stick packaging. There are many multi-lane printing options available, including Diagraph’s new Allen MLi-TE multi-lane thermal transfer printer.
First, do your research. This can be done via the internet, on the phone, or in person through your professional and personal networks. Attend industry trade shows and strive to see available equipment in person. When you’ve narrowed down your packaging OEM choices and are looking for more details in the form of a proposal, prepare by defining key points the equipment manufacturer will need so to provide the most accurate configuration for your specific needs. The key items that must be defined differ from powder to liquid products.
Remember that with most capital purchases, and especially when it comes to a piece of equipment you will rely on for a vital part of your production process, you often get what you pay for. Consider not only the initial purchase price of the piece of machinery, but total cost of ownership (TCO). TCO will include costs for things like training, maintenance and parts, installation, and tax implications.
Located in Southeast Wisconsin, Viking Masek manufactures, sells, and services flexible packaging machinery for food and non-food industries worldwide. Our focus on packaging innovation and investments in both technology and people makes us uniquely poised to take on unique packaging equipment projects, both large and small. Have questions about flexible packaging? Contact us today for a free Packaging Equipment Consultation.
Ready to Eat Meals are terrifically convenient and, in a world where time is a premium, are part of a growing market. In addition to convenience and taste, Ready to Eat Meal producers look to differentiate themselves from competitors with clever use of packaging. As a result, meal packaging can be found in a variety of substrates; shrink wrap trays, pouches, chip board carton, and plastic cups to name a few.
Ready to Eat Meal producers need to put expiration dates on these various substrates. Although laws vary by state and only baby formula has a federal regulation on “Use By”, “Sell By” or “Best Before” date coding, consumers look for this information before making a purchase. Continuous Inkjet Printing (CIJ) is often the preferred method to achieve date coding. Continuous Inkjet offers high-speed, non-contact marking using solvent based inks to print variable information on a wide variety of substrates.
Efficiency is of utmost importance to food producers and packagers. It is critical for all machinery on a food packaging production line to operate with maximum uptime and reliability. To meet that expectation Linx Printing Technologies introduces their CIJ model 8900. The Linx 8900 was designed with features that keep your coding machine ready to run and running reliably. The 8900 is a CIJ printer capable of printing up to three lines of text, logos and barcodes, and was designed for maximum efficiency and minimal effort. Its stainless steel cabinet boasts an IP55 rating which makes it suitable for a wash-down environment.
Maintenance is a key component with CIJ technology. CIJ printers require cleaning and periodic changes of filters. Keeping a printer and printhead clean is the key to peak performance. The 8900 model has proven Linx components along with new features all designed to run clean and increase uptime.
Like all Linx CIJ printers, the 8900 features a hermetically sealed printhead with no adjustable parts. No adjustments results in more uptime and less risk of damage which could lead to unplanned downtime. The printhead automatically flushes at both start up and shut down which allows you to go up to 100 starts and stops (3 months) without manual cleaning, and delivers strong performance in harsh, dusty or wet environments.
Incorrect fluids refills will shut a coding printer and thus a production line down. Linx is known for their commitment to mess free and mistake proof fluids refills. They’ve taken this commitment to the next level with the introduction of a larger capacity one-touch cartridge fluid refill system. It could not be simpler. Open the front cabinet, insert a cartridge and shut the door. Solvent and Ink cartridges incorporate RFID technology which communicates with the printer to assure proper fluids are being installed. Fluids can be filled while printing.
Also contributing to maximum uptime is the ability for customers to service printers themselves. Filter changes can be predictably scheduled around production time with the use of Easi-Change® Service Modules. Changing out the filters is a simple 15 minute procedure.
The sealed printhead, auto-flushing procedure, cartridge fluid system and the ability to complete your own service maintenance all contribute to the 8900 printers’ ability to be ready to print when you are.
As a key component in our Diagraph Solution Center model, the Diagraph Uptime Advantage focuses on delivering more uptime through our products with minimal intervention requirements. We believe that our coding and labeling solutions should be the least of your worries. This is why our equipment solutions are built to withstand the toughest of manufacturing environments and consistently produce high quality marks – print after print after print.
Our product solution portfolio is built around the principles of reliability and ease of use:
Whether you need entry-level thermal inkjet, high speed continuous inkjet, or high resolution, large format printing, we have a wide variety of inkjet coding solutions that are designed to be low maintenance, user friendly, and offer superior longevity.
Because the most common cause of issues with pressure sensitive automated labeling technology is linked back to pneumatic plant air, we have fully embraced an all-electric automated labeling platform that is designed with servo-controlled label dispensing technology and smart sensing controls to achieve precise label placement at high speeds. You get all of the performance without any of the hassle.
Diagraph’s thermal transfer printing solutions offer not only the highest resolution mark on web- and foil-based product packaging, but also the widest print area range, offering ideal solutions for printing simple product codes all the way to complex messages like ingredient panels and ingredient lists.
Using CO2 and fiber lasers, we can offer an eco-friendly and consumable free option to create permanent traceability codes on packaged goods. Laser coding is an excellent low maintenance option for manufacturers that are implementing anti-counterfeit measures or need a discrete code.
At Diagraph, we will help you formulate the ideal coding and labeling solution for your unique manufacturing environment, code durability requirements, and staff capabilities. This is just one of the many ways we partner with customers to deliver tangible value throughout a long-term relationship. How much time and money can you save by taking a new approach to your coding and labeling operations? Let’s find out together.
Learn more about the other three components of the Diagraph Solution Center: