(March 1, 2017) - Linx Printing Technologies is launching two laser coders that will open up the benefits of laser technology to more companies and applications. Key benefits of the new Linx CSL range are even faster printing speeds and greater versatility, making the coders ideal for a wider variety of products. Quicker and easier installation and set-up help to make laser coding simpler and more accessible.
The Linx CSL10 (10 watt) and CSL30 (30 watt) laser coders feature a new, more powerful processing board with the ability to relay the message from the control unit to the marking head more quickly, delivering higher speeds. Ideal for the requirements of high speed packing and bottling lines, the coder can handle complex messages and graphics without any loss of quality. Both models apply crisp codes onto many different packaging materials including coated paper and card, plastic, glass, rubber, coated metal and anodized aluminum.
A new marking head has been introduced for wide web applications, enabling the coders to code across multiple lines using just a single laser where previously two machines would have been required. An area of up to 440mm x 600mm can be coded – ideal for applications such as flexible sheet for lids.
In addition, a wider range of marking heads and positions mean that the Linx lasers offer over 20,000 standard configurations, and can therefore be tailored to the precise requirements of each coding application. This unique feature makes the Linx CSL10 and CSL30 the most versatile laser coders available. Tailoring the laser application to the customer’s precise requirements means optimal use is made of the laser system, contributing to the lasers’ long tube life.
An increased choice of conduit lengths – 3, 5 and new 10m sizes – together with a more flexible conduit design, detachable marking head, connectors and conduit, and quick disconnect umbilical cable, have made installation of the coders easier, particularly where the lasers cannot be placed close to the power supply or where space is limited. These same features speed up service times and make it simpler to relocate the machines in the factory.
Both models can be specified in an IP65 version, allowing the coder to operate in harsh, wet and dusty environments such as frozen, dairy, beverage, chemicals and construction.
Both the Linx CSL10 and Linx CSL30 retain the proven features of Linx laser technology including a highly efficient operating system that delivers one of the longest tube lives on the market – around 45,000 hours – and its unique VisiCode® function for producing unsurpassed high quality codes on glass and PET while reducing energy usage by up to 50%. An enhanced version of its LinxVision® operating system allows for fast and simple set-up that minimizes errors.
About Diagraph, An ITW Company
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and labeling systems and supplies, and has been in the product identification industry for over 120 years. Diagraph’s products include all-electric printer applicator labeling systems, Linx continuous ink jet and laser coders, large character ink jet printing systems and thermal transfer overprinting systems. For more information, call 800.722.1125 or email firstname.lastname@example.org.
It is estimated by the US Grocery Manufacturers Association that over half of recalls cost companies over $10M. In addition to the financial implications, recalls for defective products could be harmful to the health of your customers and ultimately damaging to your reputation. These two major factors support the necessity of product identification in the form of date codes, lot codes and batch codes to track and trace in the event of a recall.
Two common automated marking and coding solutions for food packaging are continuous inkjet and laser coding. Which solution best fits your application is dependent on a number of factors. To help you in this evaluation process, we have outlined a few consideration questions:
Continuous Inkjet Considerations
Continuous inkjet (CIJ) can mark onto virtually any substrate type, rounded or flat, ranging from plastic bags, glass jars, metal cans, paper cartons and more. Because of the variety of ink types and colors available, you can achieve a high-contrast mark on nearly any color packaging.
Laser Coding Considerations
Laser, by comparison, creates a permanent mark on most surfaces although not all packaging types will guarantee a high-contrast batch, lot or date code. The etched marks from laser will last, although on clear plastics and glass the coding may not be as easily visible as black ink from CIJ.
Continuous Inkjet & Laser Coding Considerations
Accurate batch, date and expiration codes are essential for customers and retailers alike. If your production lines perform multiple changeovers for different products each shift, this leaves room for errors. Leading CIJ and laser solutions have features for storing unique, variable messages and icon-based interfaces that can be operated without extensive training for message creation and retrieval. Reliable, accurate coding methods will keep your line running in uptime and ensure speedy recall of products in that event.
If your products have high retail value, they may be susceptible to counterfeiting. There are internal tracking and security codes that can be made on a product discreetly, that are only visible under certain circumstances by the manufacturer to verify authenticity and product origin. For CIJ, one option is security UV inks that are nearly invisible until exposed to UV light.
The low-contrast, permanent marks created from laser etching are a benefit in the case of anti-counterfeiting codes. Codes can be applied to packaging in an inconspicuous location without compromising the appeal of the packaging design.
These are only a few considerations to keep in mind when selecting between continuous inkjet and laser coding for your food or beverage packaging line. For more information on how coding ties into food safety and traceability, download our full whitepaper.
Coding for Safety & Traceability in the Food Supply Chain: A Comparison of Continuous Inkjet & Laser Coding
A different laser technology has been getting some new press lately, thanks in part to growth in the Fast-Moving Consumer Goods (FMCG) market. Fiber lasers aren’t new, but their application in the consumer packaged goods market has definitely hit a growth spurt. Product packaging is evolving and making use of different materials, like High Density Polyethylene or HDPE which is most desirable for its high-quality presentation, durability, and versatility in handling liquids from automotive oils to shampoo and specialty drinks. It’s no mistake then that the fastest growing laser marking technology is fiber laser which has the ability to mark directly onto HDPE as well as a range of materials not previously well served with CO2 lasers.
What then, are the other key differences between CO2 and fiber lasers?:
Fiber lasers don’t necessarily use more power, but do use power differently. The laser beam produced is in a different part of the light spectrum and is a much tighter beam. This is what allows the laser to mark materials that other lasers can’t, such as HDPE. Or, mark into other materials better such as rubber and metals.
By comparison, fiber laser can be quite small and compact. Instead of a bulky tube of gas, fiber lasers use optical fiber as their lasing medium. The exact science of it can be quite detailed but the bottom line is: these lasers are compact and have a small footprint. This allows for easy and convenient installation to the packaging line.
Like most industrial equipment, fiber lasers do come with their own set of safety requirements which can be managed safely through proper guarding and training.
CO2 Versus Fiber Laser Feature Comparison
Comparison of CO2 and Fiber Laser Marking Materials
The good news in the FMCG packaging and product identification market space is that there are lot of new materials and innovative packaging designs. Even better, Linx Printing Technologies has introduced a fiber laser with easy integration, reliable operation, and the flexibility to deliver high quality codes across the widest range of materials for both static and dynamic applications. This durable product, which includes the IP54 rated marking head, enables the coders to operate in more challenging environments with the fiber laser beam source lasting more than 100,000 hours.
If you have any questions about the benefits of lasers, or specifically about the Linx FSL20 (20W fiber) or FSL50 (50W fiber), feel free to reach out to one of our marking and coding experts here at Diagraph. We are happy to walk you through the best options to meet your specific application needs. Call 1.800.722.1125 to speak with an expert today!
By Chris Clarke, Linx Laser Sales Manager
A laser mark can be used as an important security feature to avoid the counterfeiting of your products.
Counterfeiting can be defined as illegally making something that imitates an authentic product. This could include consumer products such as handbags, watches and fashion clothing. It can also be consumables such as alcoholic spirits, cigarettes and pharmaceutical products.
Each year, thousands of counterfeit goods are seized. However, with the necessary tools becoming more accessible, the quality of counterfeit products have risen to a point where they are much harder to detect than ever before.
Counterfeiting is a global issue which continues to increase year over year. Some estimates state the international trade in counterfeit and pirated goods could reach close to $1 trillion by the end of the decade.
The impact of counterfeiting can affect the profitability of the legitimate company and its reputation. Fewer goods sold results in revenue declines. And the potential lower quality of the counterfeited goods can also negatively affect a company’s reputation.
Refilling genuine packaging with counterfeit product also has a large impact. While this has typically been seen in the beverage industry, more recent examples include the practice of refilling CBD oil bottles and tinctures.
Anti-counterfeiting measures provide a method which can reduce or eliminate the ability of a counterfeiter to copy a product.
Coding and marking can be the surest way to protect against counterfeiting today. The best coding and marking solutions provide excellent protection against counterfeiters and the robust, permanent and complex codes they produce are increasingly the best defense.
What are the benefits of using laser coding to avoid counterfeiting?
Of all the different coding technologies, laser coding is often most attractive to companies concerned about counterfeiting because a laser coder can print permanent, high-quality codes at all line speeds onto a wide range of substrates including glass, coated metal, labels and plastic.
Laser codes can’t be rubbed off, making them the ideal solution for traceability and anti-counterfeiting.
Whether you are a small operation or a large-scale manufacturer, consider a laser-based marking solution to protect your business. It will provide you with high-quality codes, save you money in the long term and increase your protection against the counterfeiters who seek to profit from your brand.
Read our case study to find out how the Linx CSL30 laser provided product marking and brand protection for a CBD manufacturer.
ST. LOUIS, (Sept. 1, 2015) – Diagraph recently launched the Linx 8900 – a next generation CIJ (continuous ink jet) printer featuring an error-free user interface and smart productivity reporting functionality. The printer is designed to maximize efficiencies during production, delivering valuable cost and time savings.
Capable of printing both human and machine-readable codes, the Linx 8900 incorporates a wealth of new features and reporting functions that speed up day-to-day operation and maintenance. Production monitoring is made easy with a unique screen saver mode that provides manufacturers with a simple visual status check, indicating whether throughput is on target or not.
This is part of a range of reporting features that provide at-a-glance real-time data, which also includes downtime information and batch counts. The Linx 8900 self-monitoring productivity reports can be easily transferred to a USB for archival and analysis purposes. The smart productivity reporting functionality allows operators and plant managers to identify patterns or reasons for any line stoppages, allowing for the quick implementation of changes, solutions or countermeasures to improve efficiency and productivity.
In addition to the productivity reporting functionality, the new system’s self-service module is designed for engineer-free service and minimized downtime, allowing operators to change filters and ink in one quick step with the help of the on-screen Self-Service Wizard to guide operators through the process. The easy and quick self-service functionality allows maintenance managers to schedule service times around production schedules, causing no need to take the printer off-line.
These smart reporting features and minimized service and maintenance requirements combine with Linx’s industry-leading sealed printhead to allow the Linx 8900 to perform reliably in even the harshest factory conditions. Linx’s proven autoflush system thoroughly cleans the printhead every time the printer is shut down, ensuring a fast and clean start-up when it is next required. The automated cleaning feature enables the Linx 8900 to be cleaned and ready for immediate use even after three months out of operation, making it ideal for periods of extended shutdowns.
The Linx 8900 is designed to be simple to use and maintain, minimize operator errors and identify opportunities to improve production line efficiency in real-time. For more information, call 800-722-1125.
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and labeling systems and supplies, and has been in the product identification industry for over 120 years. Diagraph’s products include all-electric printer applicator labeling systems, LINX continuous ink jet and laser coders, large character ink jet printing systems and thermal transfer overprinting systems.
About Linx Printing Technologies Ltd
Linx Printing Technologies is a leading global supplier of continuous ink jet (CIJ) printers, case coders, laser coders, thermal transfer printers and thermal inkjet printers. Its printers and coders are used across many different industries where product identification codes, batch numbers, dates and barcodes are required.
All Linx products are designed with low cost of ownership in mind and are distinguished by reliability, robustness and ease of use. Linx products code and mark millions of items every day, ranging from bottles, packages and cans of consumer goods to pharmaceutical products, cabling, electrical components and car parts.
Coding is a CRAFT
Top 3 Tips for Choosing a Coding Provider
It can be difficult to choose a marking, coding and labeling equipment provider with so many available. These tips will help you find the best provider for your business:
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Visit us at www.diagraph.com or contact us at 800.722.1125.
When it comes to contract packaging, companies are increasingly looking to consolidate their code printing requirements. Using multiple devices to print onto different sized containers and different material types is costly and inefficient. Companies now need to offer a full-service solution to be relevant and competitive.
Coding requirements may differ between the primary and secondary packaging. These requirements include printing on different substrates such as plastic, cardboard and metal. Traceability requirements such as visible, permanent codes to manage product recalls may not differ, but code sizes will likely be different. You could be wasting time and money if you are using multiple printers to achieve these requirements.
Contract packagers also need to support packaging trends such as new substrates, packaging product shapes and sizes and environmental initiatives such as reducing materials. For example, packaging a product that offers single serving portions as well as the standard size portions requires a coder which can print the same information on different packaging shapes and sizes. The information must be accurate, legible and permanent to ensure traceability—it’s no use if a code can be smudged or wiped off a particular substrate.
Many contract packaging companies are introducing manufacturing techniques to cut costs and improve competitiveness. By implementing the right printing technology into your contract packaging business, you can significantly cut costs, remain competitive and offer more to your customers.
You can significantly cut costs in the following areas with a single printing solution:
Diagraph’s Linx continuous inkjet printers (CIJ), thermal inkjet, large character printers, laser coders and thermal transfer overprinters can print information such as text, dates, barcodes and logos on a wide range of porous and non-porous substrates. This enables both primary and secondary coding with easy-to-use, easy-to-maintain printers, making your contract packaging operation more efficient and cost effective.
Find out how Diagraph can help you expand your contract packing capabilities by contacting us.