(March 1, 2017) - Linx Printing Technologies is launching two laser coders that will open up the benefits of laser technology to more companies and applications. Key benefits of the new Linx CSL range are even faster printing speeds and greater versatility, making the coders ideal for a wider variety of products. Quicker and easier installation and set-up help to make laser coding simpler and more accessible.
The Linx CSL10 (10 watt) and CSL30 (30 watt) laser coders feature a new, more powerful processing board with the ability to relay the message from the control unit to the marking head more quickly, delivering higher speeds. Ideal for the requirements of high speed packing and bottling lines, the coder can handle complex messages and graphics without any loss of quality. Both models apply crisp codes onto many different packaging materials including coated paper and card, plastic, glass, rubber, coated metal and anodized aluminum.
A new marking head has been introduced for wide web applications, enabling the coders to code across multiple lines using just a single laser where previously two machines would have been required. An area of up to 440mm x 600mm can be coded – ideal for applications such as flexible sheet for lids.
In addition, a wider range of marking heads and positions mean that the Linx lasers offer over 20,000 standard configurations, and can therefore be tailored to the precise requirements of each coding application. This unique feature makes the Linx CSL10 and CSL30 the most versatile laser coders available. Tailoring the laser application to the customer’s precise requirements means optimal use is made of the laser system, contributing to the lasers’ long tube life.
An increased choice of conduit lengths – 3, 5 and new 10m sizes – together with a more flexible conduit design, detachable marking head, connectors and conduit, and quick disconnect umbilical cable, have made installation of the coders easier, particularly where the lasers cannot be placed close to the power supply or where space is limited. These same features speed up service times and make it simpler to relocate the machines in the factory.
Both models can be specified in an IP65 version, allowing the coder to operate in harsh, wet and dusty environments such as frozen, dairy, beverage, chemicals and construction.
Both the Linx CSL10 and Linx CSL30 retain the proven features of Linx laser technology including a highly efficient operating system that delivers one of the longest tube lives on the market – around 45,000 hours – and its unique VisiCode® function for producing unsurpassed high quality codes on glass and PET while reducing energy usage by up to 50%. An enhanced version of its LinxVision® operating system allows for fast and simple set-up that minimizes errors.
About Diagraph, An ITW Company
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and labeling systems and supplies, and has been in the product identification industry for over 120 years. Diagraph’s products include all-electric printer applicator labeling systems, Linx continuous ink jet and laser coders, large character ink jet printing systems and thermal transfer overprinting systems. For more information, call 800.722.1125 or email firstname.lastname@example.org.
It is estimated by the US Grocery Manufacturers Association that over half of recalls cost companies over $10M. In addition to the financial implications, recalls for defective products could be harmful to the health of your customers and ultimately damaging to your reputation. These two major factors support the necessity of product identification in the form of date codes, lot codes and batch codes to track and trace in the event of a recall.
Two common automated marking and coding solutions for food packaging are continuous inkjet and laser coding. Which solution best fits your application is dependent on a number of factors. To help you in this evaluation process, we have outlined a few consideration questions:
Continuous Inkjet Considerations
Continuous inkjet (CIJ) can mark onto virtually any substrate type, rounded or flat, ranging from plastic bags, glass jars, metal cans, paper cartons and more. Because of the variety of ink types and colors available, you can achieve a high-contrast mark on nearly any color packaging.
Laser Coding Considerations
Laser, by comparison, creates a permanent mark on most surfaces although not all packaging types will guarantee a high-contrast batch, lot or date code. The etched marks from laser will last, although on clear plastics and glass the coding may not be as easily visible as black ink from CIJ.
Continuous Inkjet & Laser Coding Considerations
Accurate batch, date and expiration codes are essential for customers and retailers alike. If your production lines perform multiple changeovers for different products each shift, this leaves room for errors. Leading CIJ and laser solutions have features for storing unique, variable messages and icon-based interfaces that can be operated without extensive training for message creation and retrieval. Reliable, accurate coding methods will keep your line running in uptime and ensure speedy recall of products in that event.
If your products have high retail value, they may be susceptible to counterfeiting. There are internal tracking and security codes that can be made on a product discreetly, that are only visible under certain circumstances by the manufacturer to verify authenticity and product origin. For CIJ, one option is security UV inks that are nearly invisible until exposed to UV light.
The low-contrast, permanent marks created from laser etching are a benefit in the case of anti-counterfeiting codes. Codes can be applied to packaging in an inconspicuous location without compromising the appeal of the packaging design.
These are only a few considerations to keep in mind when selecting between continuous inkjet and laser coding for your food or beverage packaging line. For more information on how coding ties into food safety and traceability, download our full whitepaper.
Coding for Safety & Traceability in the Food Supply Chain: A Comparison of Continuous Inkjet & Laser Coding
A different laser technology has been getting some new press lately, thanks in part to growth in the Fast-Moving Consumer Goods (FMCG) market. Fiber lasers aren’t new, but their application in the consumer packaged goods market has definitely hit a growth spurt. Product packaging is evolving and making use of different materials, like High Density Polyethylene or HDPE which is most desirable for its high-quality presentation, durability, and versatility in handling liquids from automotive oils to shampoo and specialty drinks. It’s no mistake then that the fastest growing laser marking technology is fiber laser which has the ability to mark directly onto HDPE as well as a range of materials not previously well served with CO2 lasers.
What then, are the other key differences between CO2 and fiber lasers?:
Fiber lasers don’t necessarily use more power, but do use power differently. The laser beam produced is in a different part of the light spectrum and is a much tighter beam. This is what allows the laser to mark materials that other lasers can’t, such as HDPE. Or, mark into other materials better such as rubber and metals.
By comparison, fiber laser can be quite small and compact. Instead of a bulky tube of gas, fiber lasers use optical fiber as their lasing medium. The exact science of it can be quite detailed but the bottom line is: these lasers are compact and have a small footprint. This allows for easy and convenient installation to the packaging line.
Like most industrial equipment, fiber lasers do come with their own set of safety requirements which can be managed safely through proper guarding and training.
CO2 Versus Fiber Laser Feature Comparison
Comparison of CO2 and Fiber Laser Marking Materials
The good news in the FMCG packaging and product identification market space is that there are lot of new materials and innovative packaging designs. Even better, Linx Printing Technologies has introduced a fiber laser with easy integration, reliable operation, and the flexibility to deliver high quality codes across the widest range of materials for both static and dynamic applications. This durable product, which includes the IP54 rated marking head, enables the coders to operate in more challenging environments with the fiber laser beam source lasting more than 100,000 hours.
If you have any questions about the benefits of lasers, or specifically about the Linx FSL20 (20W fiber) or FSL50 (50W fiber), feel free to reach out to one of our marking and coding experts here at Diagraph. We are happy to walk you through the best options to meet your specific application needs. Call 1.800.722.1125 to speak with an expert today!
ST. LOUIS, (Sept. 1, 2015) – Diagraph recently launched the Linx 8900 – a next generation CIJ (continuous ink jet) printer featuring an error-free user interface and smart productivity reporting functionality. The printer is designed to maximize efficiencies during production, delivering valuable cost and time savings.
Capable of printing both human and machine-readable codes, the Linx 8900 incorporates a wealth of new features and reporting functions that speed up day-to-day operation and maintenance. Production monitoring is made easy with a unique screen saver mode that provides manufacturers with a simple visual status check, indicating whether throughput is on target or not.
This is part of a range of reporting features that provide at-a-glance real-time data, which also includes downtime information and batch counts. The Linx 8900 self-monitoring productivity reports can be easily transferred to a USB for archival and analysis purposes. The smart productivity reporting functionality allows operators and plant managers to identify patterns or reasons for any line stoppages, allowing for the quick implementation of changes, solutions or countermeasures to improve efficiency and productivity.
In addition to the productivity reporting functionality, the new system’s self-service module is designed for engineer-free service and minimized downtime, allowing operators to change filters and ink in one quick step with the help of the on-screen Self-Service Wizard to guide operators through the process. The easy and quick self-service functionality allows maintenance managers to schedule service times around production schedules, causing no need to take the printer off-line.
These smart reporting features and minimized service and maintenance requirements combine with Linx’s industry-leading sealed printhead to allow the Linx 8900 to perform reliably in even the harshest factory conditions. Linx’s proven autoflush system thoroughly cleans the printhead every time the printer is shut down, ensuring a fast and clean start-up when it is next required. The automated cleaning feature enables the Linx 8900 to be cleaned and ready for immediate use even after three months out of operation, making it ideal for periods of extended shutdowns.
The Linx 8900 is designed to be simple to use and maintain, minimize operator errors and identify opportunities to improve production line efficiency in real-time. For more information, call 800-722-1125.
Diagraph, An ITW Company is a leading manufacturer and distributor of marking, coding and labeling systems and supplies, and has been in the product identification industry for over 120 years. Diagraph’s products include all-electric printer applicator labeling systems, LINX continuous ink jet and laser coders, large character ink jet printing systems and thermal transfer overprinting systems.
About Linx Printing Technologies Ltd
Linx Printing Technologies is a leading global supplier of continuous ink jet (CIJ) printers, case coders, laser coders, thermal transfer printers and thermal inkjet printers. Its printers and coders are used across many different industries where product identification codes, batch numbers, dates and barcodes are required.
All Linx products are designed with low cost of ownership in mind and are distinguished by reliability, robustness and ease of use. Linx products code and mark millions of items every day, ranging from bottles, packages and cans of consumer goods to pharmaceutical products, cabling, electrical components and car parts.
Coding is a CRAFT
Top 3 Tips for Choosing a Coding Provider
It can be difficult to choose a marking, coding and labeling equipment provider with so many available. These tips will help you find the best provider for your business:
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Visit us at www.diagraph.com or contact us at 800.722.1125.
By Eric Janes, Laser Product Manager
We all know that bigger is better and we all want more. It’s what we do, right? If 10 of something is good, then getting 20 of it is great, and 30 of it is fantastic! Well that is up until we have to pay for it anyway. When cost becomes the focus of our attention, it’s safe to say that less is more. Regardless of what we are buying, we need to look at what we need, and this tampers down all the enthusiasm for bigger is better. A Bugatti Veyron could get me to the office faster than almost any other car on the road, but with a growing family that spends its time in the Suburbs and semi-rural areas, a minivan with a bunch of cup holders ranks higher on the “needs” list.
With laser coding we should take needs into consideration in each application, and power may or may not factor into it. Yes, lasers can really power up if you want to go looking for power. While much of the technology has consolidated, choices in power ratings seem to keep increasing. In some respects it’s almost as if there is a nuclear arms race in laser power rating. Sure you have 10 watt lasers in your widget plant, but the guy on the other side of the business park just got 50 watt lasers on his bottling lines. You might be missing something, and need to upgrade, right?
Probably not, and here are some straight forward concepts to keep in mind with laser coding and power ratings. First, you are going to pay for power. No if and or buts about it, regardless of laser type, as the power rating goes up, so will your cost of equipment. Economically, it’s in your interest to get the lowest power laser possible.
Second, what power really gets you is speed on production lines. Often power is thought of as “burning harder” into materials and while there is truth to that, the reason we burn harder is most likely to keep up with production rates. Low power lasers can mark most product and packaging materials…if we give them enough time. We are talking seconds for some materials, whereas for many coding operations a typical message might code in the range of 100 milliseconds, or even less for high speed lines.
So the bottom line becomes, what material are we marking and how fast is it moving through production? When we dial in on these factors with testing and sample codes, we can narrow it down to the lowest power option. This will help make the project justification and keep your line operators from slicing open the new plastic bottles on your brand new conveyors.
If you are near the top of the chosen lasers output, there is a question left to ask and it might make the case for tweaking up the power. So, what does your crystal ball say? If your line speeds and production might increase, or your materials might change, a power upgrade might be sensible. Typically, lasers last a long time without much intervention. So while some coding technology can get cycled on a regular basis, you want to plan ahead with lasers.
At Diagraph Marking & Coding, we’ve got the people and experience to work with you, in your plant and with your crystal ball, to work out the best, but not necessarily the biggest, solution. We’ll focus on coding for cost, letting you manage your business.
The Container You Choose for Your Brew Determines Which Coding Technology You Should Choose
An excerpt from 2016 Comprehensive Guide to Date and Batch Coding in the Craft Brewing Industry
Different types of technology are needed for printing on your primary (bottle or can) package and on your secondary (outer box) package. Continuous ink jet (CIJ) and laser are the most common options for printing date codes, batch codes, other text, graphics, barcodes, QR codes and other codes onto primary beverage packages.
When selecting a coding system for your primary packaging, the first step is to consider what type of material you will be printing on. Keeping in mind that you can reasonably expect the printer to last five to seven years, what types of packages are you using now and do you plan to use in the years ahead? Bottles can be coded with either laser or CIJ systems. Cans are coded with CIJ technology. This means that a craft brewer who wants to be able to code on both cans and bottles will need a CIJ system.
The next consideration that should factor into your coding technology decision is production volume. Download our free guide to view cost comparisons based on the number of bottles and/or cans you fill per day.
2016 Comprehensive Guide to Date and Batch Coding in the Craft Brewing Industry
As a leading provider of marking and coding technology, Diagraph works with breweries of all sizes across the country to fulfill product traceability needs that can easily scale up for future capacity and complexity. Diagraph manufactures batch coding and date coding technologies that span the entire packaging line -- from primary product to secondary packaging all the way to pallet labeling.