Companies rely on engineers or technicians to keep production lines up and running. These job functions are essential to hitting production targets, so it is key that their skill level on equipment is proficient. When making the decision to replace this equipment, the amount of time and money that will have to be invested in training your labor is a major deciding factor.
Continuous inkjet (CIJ) technology is most often the technology of choice for manufacturers to apply variable information such as lot, batch and expiration dates on their products. CIJ printers have relatively low capital costs and print in any orientation on most materials at high speeds. It is very common to find one or two CIJ printers on each packaging production line. For these customers, Diagraph offers the Linx model 8900 Series CIJ printers that require minimal need for line operators to learn new procedures when the units are introduced to the production line.
Traditionally, CIJ printers require the attention of skilled labor to keep printers clean (which is critical to operation) or to tweak print quality at the printhead level. The industry-leading 8900 Series designs can be operated and maintained with minimal touches due to the following features:
If you are considering replacing existing CIJ equipment and need it to operate with minimal intervention, the simple operation and maintenance of the Linx 8900 Series printer makes it the right piece of equipment for you. Get our FREE comparison datasheet to understand how the Linx 8900 Series stacks up against competitor CIJ printers.
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by Michelle Chamberlain
Marking and coding products correctly is an essential part of the supply chain. Consumer packaged goods must meet packaging compliance to adhere to global and government regulations and retailer standards for product safety. Managing the printing of product codes remotely - with the right tools and software - not only eliminates waste associated with reduced time and motion along with reduced defects from key stroke errors, but also minimizes physical interaction risk to workers. You can monitor and manage your print production remotely by automating your marking, coding and labeling process. Centralized printer management software like NEXTConnect from Diagraph can help you with this.
Without NEXTConnect, each printer must be updated manually. However, with NEXTConnect software to monitor and manage your printers remotely, the need to physically touch the printers is removed - a huge benefit during Covid-19.
Common challenges manufacturers experience with production in normal circumstances are compounded during a disaster. These include:
4 major attributes of centralized printer management software, like NEXTConnect, that facilitate remote work
Some other benefits of centralized printer management software include:
With the NEXTConnect app, you can manage and monitor print production right from your smartphone, desktop or tablet. NEXTConnect works with iOS, Android and Windows.
Keeping production in essential industries is crucial and minimizing the risks of exposure to Covid-19 is equally important during this challenging time. Using a centralized printer management software suite that will allow you to control the process remotely is a vital tool to stay both safe and productive now and in the future.
Want to know more? Contact us to schedule a demonstration of NEXTConnect.
If you’re a manufacturer integrating traversing CIJ and thermal transfer overprinters in your form, fill and seal machines, consumables contribute to your total cost of ownership in a major way. You may identify with some of the following common pain points related to coding onto flow packs, plastic sleeves and sachets, and it is crucial to your profitability to find a solution for overcoming these issues:
There are alternatives available to you to avoid these common pitfalls in multi-lane coding operations. Look for these two features in your system to minimize parts, fluids and ribbon costs in the long run:
1) A single consumable – To avoid the mess and additional training, specifically evaluate options using a single roll of ribbon for all of the print heads.
2) Ribbon saving mechanisms – Once you have evaluated a multi-lane coder with ribbon instead of ink, ask about ribbon saving mechanisms. Industry-leading applications ensure minimum gaps between prints and can result in up to a 50% reduction in ribbon waste.
Are you in the process of evaluating multi-lane printing and coding technologies to meet your unique form fill and seal machine requirements? Download our free Hidden Costs of Multi-Lane Printing guide.
The Hidden Costs of Multi-Lane Printing Whitepaper
At Diagraph Marking & Coding, we believe that service interventions should always be planned, never a surprise. There are several components to an operations and maintenance program that make this possible, but one of the most important ones that we like to focus on is operator and maintenance team training. A well-trained equipment end user can keep systems running at their ideal performance level for longer.
When working with customers to develop a training program that is right-sized to their coding and labeling operation, we focus on the following:
Operator and maintenance team training is critical at time of installation. We want the operators to understand how to navigate the user interface, perform commands that are relevant to their application, evaluate the system’s performance, and properly perform routine maintenance.
When working with maintenance teams, we cover routine maintenance expectations, system diagnostics, and the steps needed to perform required service interventions on the system. A discussion around service intervals recommended for the unique manufacturing environment as well as what parts are required (if any) to perform maintenance are also identified.
Because we understand that questions come up after users have spent some time with the equipment, we like to do a post-installation check-in to ensure that everything is running smoothly and questions get answered.
Although customers can request training for their workers at any time, we incorporate regularly scheduled training intervals into our contract service programs. This ensures that operators remain proficient in using Diagraph coding and labeling technology throughout their use of the equipment and helps account for the training of any new workers that may have joined with our customers since the last training date. Performing regularly scheduled training also allows our field service team to inform our customers of new capabilities that may be helpful for their application that are unlocked by firmware upgrades.
We offer advanced technical training for customers that takes place either at our training facility in St. Charles, Missouri or on-site at the customer’s facility in a training or meeting room. Our advanced technical training is ideal for largely independent maintenance teams that perform the bulk of diagnostics and service work on their coding and labeling technology. At Diagraph, we customize all advanced technical training programs to the unique goals of the maintenance team and manufacturing environment.
All of our training programs are performed by Diagraph Factory Certified Service Technicians to ensure that you are getting the most up-to-date information about how to best use your coding and labeling equipment.
Interested in scheduling a training session or building a full training program for your team? Speak with a Diagraph representative today by calling 1.800.722.1125 or contacting us through the website.
It is estimated by the US Grocery Manufacturers Association that over half of recalls cost companies over $10M. In addition to the financial implications, recalls for defective products could be harmful to the health of your customers and ultimately damaging to your reputation. These two major factors support the necessity of product identification in the form of date codes, lot codes and batch codes to track and trace in the event of a recall.
Two common automated marking and coding solutions for food packaging are continuous inkjet and laser coding. Which solution best fits your application is dependent on a number of factors. To help you in this evaluation process, we have outlined a few consideration questions:
Continuous Inkjet Considerations
Continuous inkjet (CIJ) can mark onto virtually any substrate type, rounded or flat, ranging from plastic bags, glass jars, metal cans, paper cartons and more. Because of the variety of ink types and colors available, you can achieve a high-contrast mark on nearly any color packaging.
Laser Coding Considerations
Laser, by comparison, creates a permanent mark on most surfaces although not all packaging types will guarantee a high-contrast batch, lot or date code. The etched marks from laser will last, although on clear plastics and glass the coding may not be as easily visible as black ink from CIJ.
Continuous Inkjet & Laser Coding Considerations
Accurate batch, date and expiration codes are essential for customers and retailers alike. If your production lines perform multiple changeovers for different products each shift, this leaves room for errors. Leading CIJ and laser solutions have features for storing unique, variable messages and icon-based interfaces that can be operated without extensive training for message creation and retrieval. Reliable, accurate coding methods will keep your line running in uptime and ensure speedy recall of products in that event.
If your products have high retail value, they may be susceptible to counterfeiting. There are internal tracking and security codes that can be made on a product discreetly, that are only visible under certain circumstances by the manufacturer to verify authenticity and product origin. For CIJ, one option is security UV inks that are nearly invisible until exposed to UV light.
The low-contrast, permanent marks created from laser etching are a benefit in the case of anti-counterfeiting codes. Codes can be applied to packaging in an inconspicuous location without compromising the appeal of the packaging design.
These are only a few considerations to keep in mind when selecting between continuous inkjet and laser coding for your food or beverage packaging line. For more information on how coding ties into food safety and traceability, download our full whitepaper.
Coding for Safety & Traceability in the Food Supply Chain: A Comparison of Continuous Inkjet & Laser Coding