Download our latest info-graphic to discover which coding factors are most important in the confectionery industry.
Download the full whitepaper, “Pallet Labeling: The Final Step In Your Production Tracking Process”
The final step in your production process can often easily be overlooked. After rigorously completing all the upstream processing, packaging and coding processes, the final palletized product seems to be a small step before crossing the finish line. However, labeling at the pallet level is a crucial process for identifying palletized products being shipped to retailers.
Imagine this: You’re completing a custom job for products specific to one regional retail chain. To differentiate the pallets for the custom job from your standard products, you plan on printing the identifying batch information on the license plate label and applying it to the outside of the shrink-wrapped pallet. When the time comes, your shipment is sent to the retailer only to discover that the products sent are not the custom printed containers they ordered. Now not only is your relationship with this retailer tarnished, but you are on the hook for reprinting all of their products at your own cost.
This scenario might sound familiar if you’re still in the business of manually applying labels. Some level of human error is always a risk and it can be a costly one. Ensuring a consistent, accurate label on every pallet that leaves your facility doesn’t have to be a trying task. It is possible to guarantee proper label placement while also avoiding common safety issues often occurring from the entanglement of the labeler in the pallet shrink wrap.
Our pallet labeling experts at Diagraph have complied a helpful guide for assessing automated pallet labelers for your production line. This guide steps through the main questions you should ask when evaluating your pallet labeling automation process and reviews the top areas of consideration you should work through before you make any kind of investment.
Download the full whitepaper, “Pallet Labeling: The Final Step In Your Production Tracking Process”, here to learn more.
Pallet Labeling: The Final Step In Your Production Tracking Process
The Industrial Internet of Things (IIoT) is transforming manufacturing and a whole host of other industries. IIoT connects industrial devices that can monitor, collect, exchange, and analyze data, and leverage that data and connectivity to help you make smarter, faster and more effective business decisions.
Chances are, you’re already automating parts of your business -- but IIoT takes automation to a whole new level. Two major IIoT trends to watch for in 2020, according to Mobidev, are wireless connectivity and predictive analytics. If you aren’t leveraging IIoT as part of your marking and coding process, it’s a wasted opportunity.
Centralized printer management software connects wirelessly to your printing and coding equipment, creating a central database so that operators can review printing status and start jobs remotely using their mobile devices – among other capabilities. Centralized printer management software can also track prints and analyze operational history, to deliver valuable insights about your processes.
The robust interconnectedness of IIoT technology such as a centralized printer management system, can innovate the product identification process in a number of ways. For example, imagine being able to run your production processes without having to constantly keep an eye on your coding and labeling equipment.
Some other benefits of centralized printer management software include:
Here’s a checklist of common complexities and pains that manufacturers experience with production. If any of these experiences sound familiar, you could benefit from deploying printer management software in your facility:
Improving manufacturing processes is an ongoing challenge, and IIoT can help. For your marking and coding process, centralized printer management software offers many benefits and seamlessly automates a complex operation.
Take the next step to automating your coding and labeling operations. Try NEXTConnect™ printer management software for free for 90 days. Contact a Diagraph representative today at firstname.lastname@example.org for a trial license.
Learn more about the all new Linx 8900.
If you haven’t had a top-to-bottom review of your coding and labeling operations within the past 5 to 10 years, you are probably overdue for a comprehensive product identification site audit. Technological advancements have allowed for manufacturers to achieve greater efficiencies and accuracy with their product coding efforts for all levels of packaging – from primary products all the way to pallet level labeling.
Diagraph can take the guess work out of coding and labeling operational best practices by offering free comprehensive site audits. We make a series of recommendations that span anywhere from making modifications to current equipment or practices for enhanced productivity to the complete retooling of your product identification operation to help you achieve your production and packaging compliance goals.
Our site audits include a close review of the following key areas:
After reviewing these key areas and other aspects of your packaging compliance requirements, we provide a site audit report with simple recommendations that you can implement immediately as well as bigger picture recommendations that can be implemented overtime with planning and support. At Diagraph, our goal is to make it easy for our customers to achieve the perfect mark on their products. Regular site audits and account reviews are just one of the ways we work in partnership with our customers.
Call us today at 800.722.1125 to learn more about how Diagraph partners with manufacturers to achieve product identification and packaging compliance success.
It is estimated by the US Grocery Manufacturers Association that over half of recalls cost companies over $10M. In addition to the financial implications, recalls for defective products could be harmful to the health of your customers and ultimately damaging to your reputation. These two major factors support the necessity of product identification in the form of date codes, lot codes and batch codes to track and trace in the event of a recall.
Two common automated marking and coding solutions for food packaging are continuous inkjet and laser coding. Which solution best fits your application is dependent on a number of factors. To help you in this evaluation process, we have outlined a few consideration questions:
Continuous Inkjet Considerations
Continuous inkjet (CIJ) can mark onto virtually any substrate type, rounded or flat, ranging from plastic bags, glass jars, metal cans, paper cartons and more. Because of the variety of ink types and colors available, you can achieve a high-contrast mark on nearly any color packaging.
Laser Coding Considerations
Laser, by comparison, creates a permanent mark on most surfaces although not all packaging types will guarantee a high-contrast batch, lot or date code. The etched marks from laser will last, although on clear plastics and glass the coding may not be as easily visible as black ink from CIJ.
Continuous Inkjet & Laser Coding Considerations
Accurate batch, date and expiration codes are essential for customers and retailers alike. If your production lines perform multiple changeovers for different products each shift, this leaves room for errors. Leading CIJ and laser solutions have features for storing unique, variable messages and icon-based interfaces that can be operated without extensive training for message creation and retrieval. Reliable, accurate coding methods will keep your line running in uptime and ensure speedy recall of products in that event.
If your products have high retail value, they may be susceptible to counterfeiting. There are internal tracking and security codes that can be made on a product discreetly, that are only visible under certain circumstances by the manufacturer to verify authenticity and product origin. For CIJ, one option is security UV inks that are nearly invisible until exposed to UV light.
The low-contrast, permanent marks created from laser etching are a benefit in the case of anti-counterfeiting codes. Codes can be applied to packaging in an inconspicuous location without compromising the appeal of the packaging design.
These are only a few considerations to keep in mind when selecting between continuous inkjet and laser coding for your food or beverage packaging line. For more information on how coding ties into food safety and traceability, download our full whitepaper.
Coding for Safety & Traceability in the Food Supply Chain: A Comparison of Continuous Inkjet & Laser Coding
Coding is a CRAFT
Top 3 Tips for Choosing a Coding Provider
It can be difficult to choose a marking, coding and labeling equipment provider with so many available. These tips will help you find the best provider for your business:
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Visit us at www.diagraph.com or contact us at 800.722.1125.