Dairy Manufacturers are often required to code products in an environment where printers must deliver accurate, durable codes at high speeds, on a variety of packaging substrates and formats. Even in this increasingly complex setting, downtime and product scrappage are not an option. You need a coder you can rely on.
Coding is a CRAFT
Top 3 Tips for Choosing a Coding Provider
It can be difficult to choose a marking, coding and labeling equipment provider with so many available. These tips will help you find the best provider for your business:
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Visit us at www.diagraph.com or contact us at 800.722.1125.
Step one of a manufacturer’s game plan for packaging compliance is to understand your manufacturing code and print application requirements, in order to pick the product identification solution that is best for your needs.
What kind of information needs to be included in your print message? In many cases, especially in food and beverage, consumer-readable information must be included for buyers to determine freshness. In other instances, government and global regulatory agencies have set the requirements for manufacturers to adhere to. In order to meet packaging compliance, manufacturers may need specific product information, manufacturing codes, and barcode information, including:
Once specific print requirements and message placement are determined, manufacturers should also consider their application specifications. What type of packaging substrate does a manufacturer’s product or products use? What other processes in your material handling are occurring to take into consideration? And what kind of line speeds are they trying to achieve?
It will be important to understand which criteria your application falls under for a marking and coding partner to best match you with a solution that will deliver your desired results.
After determining the print requirements and application specifications, manufacturers can look at the available product identification solutions and select a technology that is right-sized for their material handling set-up.
A full portfolio range of product identification solutions are available to manufacturers including:
The tables below show how each type of product coding technology is suited to fill specific manufacturer print and application requirements.
In order to achieve packaging compliance, it’s necessary to pick the best marking and coding technology for the product in question. By taking the time to understand print message and application requirements, manufacturers can begin to compare compatible product identification methods and equipment.
Picking the best product identification solution is one step in a multi-step process to achieve packaging compliance. After the information has been applied to your product, message validation is the next step.
Ensuring manufacturing codes are printed on products is not enough by itself to achieve packaging compliance. The codes need to be validated to make sure they are present, accurate, and scannable.
There have been many advancements in product identification and machine visioning technology that have enabled manufacturers to automate the monitoring of real-time print quality. Scanners and vision systems are common components added to the production line postprint to inspect and report any illegible codes or incorrect stock.
Manufacturers know their requirements best, and working with a partner that offers a portfolio of all types of product coding technology will give you a fair assessment of the best solution for your needs. It’s also wise to choose someone who can provide support beyond installation for maintenance and servicing as age and wear and tear occur on your equipment. A reliable partner will also provide training for your maintenance staff should you choose to be as self-sufficient as possible.
However, there are still more steps to ensure manufacturers achieve packaging compliance.
Learn more about the other key considerations Diagraph recommends for guaranteeing packaging compliance:
With an ever-growing array of product types, packaging formats, costs, and innovation driving and shaping packaging in the personal care product market, effective marking and case coding equipment must continue to deliver high-quality codes onto a variety of substrates while ensuring code quality, reliability and low cost of ownership.
6 Factors to Consider when Choosing a Coding Solution for the Meat Processing Industry
“Easy to use” is a designation that many quality equipment manufacturers strive for. When comparing products side by side for their ease of use, nothing is simpler than distilling a process down to a single step. At Diagraph, we like to focus on delivering “one touch solutions”. When evaluating product coding solutions, look for the following:
With consumable replenishment being the most frequent type of product coding equipment intervention, finding a solution that offers a one touch process helps save time, money, and keeps work simple for the operators.
We like the simple one touch design on Linx 8900 Series inkjet coders that allows you to open the ink compartment with a simple press of the door. No tools, twisting or turning is required to access the compartment. Fluid cartridges easily slide in and slide out, with no need to spend time pouring fluids into the printer.
The Diagraph IJ4000 high resolution inkjet printer features a centralized ink delivery system that provides a single point for fluid monitoring and replenishing. Because the Diagraph IJ4000 can drive up to 4 individual printheads, this centralized ink delivery system approach eliminates the need to monitor ink levels on individual printheads, guaranteeing that ink won’t run out at different times. Refilling the ink delivery system is also a one step process that can be performed while the printer is still running.
Coding equipment that allows for the configuration of operator screens allows manufacturers to put the printer functions most important for day to day operations right at their workers’ fingertips. This simplifies print message selection and allows operators to easily access saved printer configurations when preparing for production changeovers.
Interested in learning more about how upgrading to product coding equipment that is easier to use can save you time and money? Speak with a Diagraph product identification expert today by calling 1.800.722.1125 or contacting us through the website.
Products containing animal milk are on a constant time clock. Cows must be milked every day, meaning it is possible for dairy operations to be running 24/7 to get products with under a 20-day expiration period out the door and onto shelves. In these fast-paced manufacturing environments for fluid milk, cheese, yogurt, butter and ice cream products, there are several reasons that impact the method and features required for achieving legible marks and labels onto packaging.
With perishability of dairy products, there is an even greater urgency for products containing milk to make it to grocers’ shelves with the right product identification. Without proper codes, products won’t even be allowed to ship. Any delay could have health risks for consumers and potential financial impact on the manufacturer.
Look for non-contact coders with features focused on maintaining maximum uptime such as:
Cold, wet environments characterize dairy manufacturing facilities. Fluid milks and cheeses can perish quickly and require constant refrigeration from the production line to the delivery truck all the way to the grocery store. Mixing and filling stations call for washdown procedures to prevent contamination and create a damp environment for coding and involved equipment.
It is crucial that coding equipment upholds against these environmental factors with features found in leading inkjet coders like:
At Diagraph, we recommend the Linx 8900 Series printers for their reliable performance in dairy processing environments. To further improve your batch and date coding in the dairy industry, we can suggest additional accessories like fork style photocell sensors for the most accurate coding, positive air added in the printer cabinet to protect against contaminants entering system, and end coders. Contact us today to learn more about how these small character inkjet printers can improve your date and batch coding operation.