For Immediate Release – February 5, 2013 Contact: Dina Garland, email@example.com, 636.300.2035
Diagraph’s All-Electric Label Applicator High Speed Tamp
The HST (High Speed Tamp) is the newest application module in the Diagraph line-up that directly addresses the challenges of the sustainable packaging. It’s unique pivoting design allows for the contouring of irregular surfaces at speeds up to 300 FPM. With fewer tray packs containing sidewall corrugate, applications that were primarily solved with ink jet solutions and standard tamp labeling systems are now in need of a new product identification method. The HST reliability solves this challenge with an All- Electric design and a precisely controlled servo motor design. No more concerns about labels adhering to the shrink surfaces, since the pivoting head and roller ensure the label is not only adhered, but conformed to the product. This greatly improves upon application methods that depend on blow-box technology, which is highly subject to varying distances to the product and concave surfaces. Tamp systems suffer from finding a balance between good surface contact and the danger of getting caught up in the shrink wrap. The HST was designed to solve the real-time challenges of manufacturing companies, who strive for maximum up time and appreciate the difference that good quality makes. Learn more.
For more information, call 800-722-1125, send emails to firstname.lastname@example.org or visit www.diagraph.com. To view videos of our labeling and coding product applications, customer success stories and demonstrations from the trade show booth, please visit YouTube’s Diagraph Channel www.youtube.com/diagraphitw. Also, please take a moment to “Like Us” on Facebook www.facebook.com/diagraphitw in order to receive announcements and stay in touch with what’s new at Diagraph.
St. Louis, MO. . .Diagraph introduces the LA/4700 High-Speed Label Applicator available either as a wipe or tamp label applicating system.
LA/4700 Wipe Label Applicator
The LA/4700 Wipe High Speed Label Printer Applicator is designed to apply labels ranging in size from ½” W x ½”L to 9”W x 22”L (with optional wide web kit). It has a dispense speed of up to 300 fpm, with maximum throughput of 800 ppm (@ 300 fpm and 1”L label). It utilizes a Heavy-Duty Snorkel Label Dispenser with peel tip sensing, a stainless steel peel blade and accommodates various label shapes.
Key features of the Diagraph LA/4700 tamp printer label applicator include:
• Servo Drive: brushless DC
• Programmable Edge Sensor handles range of label and liner materials
• Standard Brush Applicator helps adhere labels to curved or slightly recessed surfaces.
• Extended Reach models are available
• Configurations: left or right hand.
• Tested & Approved to Meet: UL-60950, CSA-C22.2 NO. 60950, and CE requirements for safety.
• Stainless Steel peel blade and web guides
• Integrated Product Detector at peel tip.
• Independent brushless DC motor rewind.
• Label low sensing.
• Speed Compensation using optional photo encoder.
LA/4500 Tamp Label Applicator
The LA/4700 Tamp Label Printer Applicator is designed to apply labels ranging in size from 1” W x 1”L to 9”W x 13”L. It can apply labels at speeds up to 150 ppm using a 2”L label. A Front Apply Swing Arm is available for leading, trailing or adjacent panel applications.
Key features include:
• Configurations: left or right hand
• Stroke Length: 10” or 20”
• Standard Pivoting Tamp Pad for irregular or non-parallel product surfaces
• Standard Tamp/Blow
• Optional Label Presence Sensing
• Optional Product Surface Sensing for variable height/width products
The Optional Remote Interface makes operating the LA/4700 simple and intuitive. The backlit display is graphics-based, making it easy to understand, and the operator can navigate menus at the touch of a button. The tethered interface can be mounted where it is most accessible to the operator, independent of applicator orientation.
For more information, please call Marketing Services at 800-722-1125 or send e-mails to email@example.com.
Diagraph, a division of Illinois Tool Works Inc., manufactures and distributes automated industrial marking systems and supplies. Primary product lines include: automated labeling systems, small character ink jet systems, and large character ink jet systems. With sales and service offices located across the United States and throughout the world, Diagraph is a leading international supplier of product identification marking systems.
Diagraph is a registered trademark of Illinois Tool Works
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Many marking and coding equipment sellers espouse the virtues of thermal transfer overprinters (TTO) over the capabilities of hot stamp coders. As a manufacturer of both thermal transfer and hot stamp technologies, we are here to tell you that there is room for both. The truth is that each technology excels for very different reasons.
Hot stamp printers consistently provide quality prints at very high speeds. These machines are nearly all mechanical, making service and maintenance easy and straightforward. It is very hard to break a hot stamp machine and even harder to run out of options when it comes to fixing it. Because hot stamp printers require manual adjustments in order to change print codes, they are more ideal for applications with only occasional changes to the print message. These machines tend to be low cost and more durable than TTO.
Don’t be fooled by sellers who try to tell you that hot stamps have drastically lower ribbon capacities. We have seen hot stamp ribbon capacities reported as low as 300’, yet our bestselling hot stamp – the Norwood K Series – accommodates rolls as large as 1500’. Unlike TTO technology, hot stamps perform well in both hard and flexible materials. Many of our hot stamp customers specifically choose hot stamp technology for the indelible, engraved mark it leaves behind on rigid and semi-rigid products and materials which serves as a second quality check. TTO isn’t compatible with rigid and semi-rigid substrates.
When it comes to printing graphics, linear and 2D barcodes and a variety of fonts onto flexible plastic, foil and paper labels, it is hard to beat the versatility of thermal transfer printers (TTO). These digitally driven print message machines can accommodate even the most complex of print messages. Our TTO technology features ribbon feed control capabilities and can accommodate both continuous and intermittent printing applications. TTO also provides more versatility in terms of the scalability of its print area. Our NGT TTO line up offers print areas as large as 8”x3.9” when used in intermittent mode or 8”x39” when operating in continuous mode.
Although TTO offers greater flexibility in terms of print areas and message creation, it does have its draw backs. Having fewer mechanical parts and more electronic components means that you will be replacing more parts over time rather than repairing them. Of course you have to weigh the bad aspects with the good. If you have a lot of short runs with frequent product and message changes, TTO is likely the best technology for you.
If you have any questions regarding hot stamp or TTO, feel free to reach out to one of our marking and coding experts here at Diagraph. We are happy to walk you through the best options to meet your specific application needs. Call 1-800-722-1125 to speak with an expert today!
By Jen Arnold, Hot Stamp Account Manager
Hot stamp machines or imprinters, often referred to as hot foil coders, utilize simple and reliable mechanical technology. Hot stamp printing is a process in which heated type is pressed firmly against the item you are printing with a ribbon/foil between. The ribbon/foil transfers pigment from a polyester carrier onto the product. It can produce a high quality, permanent smudge-resistant mark. Hot stamp machines are typically used to mark non-variable codes such as date codes, lot numbers, expiration dates and product codes on labels or packaging.
Hot stamp coders feature engraved or cast type characters, dies or wheel numbering units – typically made out of metal or silicone. To change the code, the machine operator must manually change the type characters or slugs. This is a relatively easy task and can be easily achieved with basic training.
To make the mark, the block of characters/logo is heated and then stamped down by means of pneumatic air pressure. The raised surface of the characters makes contact with the pigmented foil/ribbon, pressing it onto the surface of the substrate. The result is a clean code.
This technology is considered extremely durable and reliable. Blocks of characters can last for tens of thousands of impressions over the course of many years. Hot stamp machines offer a clean and simple coding solution; the technology is widely used throughout the food and pharmaceutical industry. Hot stamp coders are also ideal for dusty and sticky manufacturing environments which are considered challenging for delicate non-contact inkjet coders.
Hot stamping machines also integrate nicely with reel fed labeling or packaging machines.
3/24/05 INTRODUCING THE NEW TRIDENT-POWERED IJ/384 PRINTHEAD FOR THE IJ/3000™ IMPULSE JET SYSTEM
Diagraph, An ITW Company, introduces the new IJ/384 printhead for the IJ/3000™ Impulse Jet Large Character Ink Jet System. This IJ/384 printhead utilizes the new third generation print engine from Trident®. This printhead features a 2” imaging height at 192 vertical dpi for smooth true-type fonts and logos, as well as UPC/EAN and SCC-14 bar codes at 200 horizontal dpi. It is also the first of a new family of printheads that use the pigmented Scan True II ink. This pigmented ink minimizes the ink bleed for bar codes and small text, and offers better light fastness than dye-based inks.
The IJ/3000 Impulse Jet offers unsurpassed “smart” features: the ability to print high resolution bar codes, touch screen controls, worldwide networking connectivity, around-the-clock monitoring and diagnostic functions, and convenience features such as automatic cleaning.
The IJ/384 printhead offers the automatic cleaning feature, which allows the operator to program the IJ/3000 controller to self-clean at selected times over a 24-hour period. The pump and vacuum device in the CIDS/3000 ink delivery system automatically remove accumulated contaminants from the faceplate of the printhead and transport them to a reservoir, for future disposal. This will keep the printhead clean and printing clear marks as part of the preventive maintenance process.
IJ/384 Printhead Specifications:
Image Height: 2” (51mm) Number of Orifices: 384 (3 per channel)
Vertical Resolution: 192 dpi Addressable Channels: 128
Interface boards per printhead: 2 Ink Type: Scan True II Black
Maximum line speed: 200fpm Printhead Orientation: Horizontal
With the addition of the IJ/384 (2”) printhead, customers have four IJ/3000 Impulse Jet printhead choices to satisfy virtually any marking or coding application: IJ/96 (3/4”), IJ/192 (1”), IJ/384 (2”) and IJ/768 (4”).
The IJ/3000 allows users the flexibility of multi-technology performance. It is engineered to drive either high-resolution Impulse Jet printheads, such as the IJ/384, Diagraph’s patented Integrated Valve printheads, or the PA/5000LT Label Printer/Applicator.
The Impulse Jet High Resolution bar code print solution comes with a touch screen that allows operators to control the system with the touch of a finger and enjoy previously unimagined levels of convenience and productivity. The graphical user interface visually displays menus and commands so operators can enter messages and codes in minutes. And batch codes can be changed during a run, without interrupting production.
The IJ/3000 Impulse Jet has a built-in high-speed Ethernet connection that permits networking with another printer on the other side of the factory, or on the other side of the world. For multi-location manufacturing customers with constantly changing batch codes, this smart feature is invaluable for making changes and checking status. The system is designed to work with Web browsers (including Netscape and Internet Explorer), existing local area networks (device net, arc net, etc.), or wireless (radio frequency) using off-the-shelf converters.
Another smart feature is 24/7 monitoring and diagnostics. Operating on PCs, PLCs, and LANs, it can be used to obtain up-to-the-minute system status. The IJ/3000 Impulse Jet can even be programmed to monitor ink levels and provide an alert when the supply needs to be replenished.
Like all Diagraph ink jet printing systems, the IJ/3000 Impulse Jet is built to last, with minimal maintenance, even in hostile industrial environments. It provides reliable performance in all kinds of conditions—hot, cold, wet and dry.
For more information, please contact Diagraph using the method most convenient for you:
Diagraph, an innovator in product identification technology for over 100 years, manufactures and distributes marking, coding and labeling systems and supplies. Diagraph offers a complete line of RFID; barcode label printers; small character ink jet, large character ink jet and high-resolution ink jet systems; label printer-applicators and label applicators; thermal transfer label printers; stock and custom labels; labeling consumables; and traditional marking and stenciling equipment and supplies. Diagraph is a global supplier, with sales and service offices located across the United States and throughout the world.
DIAGRAPH is a registered trademark of Illinois Tool Works Inc. TRIDENT is a registered trademark of Illinois Tool Works Inc.
Bar Code Printer Related Quick Links: Barcode Printer Case Studies Zebra Barcode Label Printers Datamax Barcode Label Printers Sato Barcode Label Printers
Maintaining the Highest Quality Print Image from Your Case Coding Ink Jet Printhead
By Steve Liker, Product Manager – Large Character Ink Jet
You’ve purchased your ink jet coder, had it installed on your production line and are printing text, logos or barcodes onto your secondary corrugated cartons. The image is of high quality and you need it to stay that way.
Corrugated cartons can be dirty, generating paper fibers and dust. Add in glue dispensers, strapping systems and other factory equipment and shop floor debris and the amount of airborne debris can be considerable. The ink jet printhead prints by generating very tiny droplets that are ejected from nozzles with diameters half the size of a human hair. That combination of airborne debris and very small nozzles would seem to be a challenging issue that needs to be controlled or nozzle blockage is certain to occur impacting print quality.
Your plant manager has many tasks each day to keep the plant operating smoothly without disruption. He has no time to baby sit the ink jet printhead - priming, wiping, cleaning, spraying. The printhead needs to be self-sufficient.
How can this be accomplished?
1) Retracting Roller Brackets
Rubbing against corrugated cartons can generate fibers. In addition, high quality print images requires maintaining a highly controlled, repeatable gap between the carton and the ink jet printhead. Diagraph offers a unique, retracting roller bracket system that positions the carton directly in front of the printhead and maintains the gap between carton and printhead for ideal print images. And unlike guard rails that rub and generate corrugated dust the Diagraph retracting roller brackets smoothly move the cartons without rubbing, preventing dust generation.
2) Automatic Cleaning System
Diagraph has eliminated the need for manual operator intervention by developing the “Automatic Cleaning System” (ACS). The ACS routinely purges foreign objects like corrugated fibers and factory dust from the printhead ensuring consistent high quality printing performance. The ACS cleaning routine entails a very small volume of ink being expelled from the nozzles, pushing external contaminant out with the expelled ink. The ink is then vacuumed up and collected for later disposal. The time period between ACS cleaning cycles can be adjusted more or less frequently according to the degree of airborne dust and contaminants around the ink jet printhead. The ACS minimizes maintenance expenditures and downtime keeping the image quality perfect!
At Diagraph, we are dedicated in solving your coding and labeling challenges. Diagraph has been assisting customers for over 120 years improving production line efficiencies with simple, reliable, cost-effective coding and labeling solutions. Contact us to learn more about the Large Character Inkjet product line. Visit us at www.diagraph.com or contact us at 800.722.1125.