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From - Diagraph, An ITW Company
June 2nd, 2021
New accessories are also available for use with the printers, cover tube seal, splash cover, and specialty air knife kit, each designed to help food manufacturers with humid environments meet production requirements.
Many food producers face additional challenges in complying with coding requirements when their production environment has high humidity or when condensation is present and/or builds up on cold fill packaging. The presence of moisture is problematic for coding quality and can negatively impact coding equipment performance.
Michelle Chamberlain, Diagraph Product Manager, said, “The Linx 89xx Series printers, with their stainless-steel construction and IP55/IP65 protection ratings, are designed to operate reliably in tough industrial environments. When application conditions go beyond normal humidity or when condensation builds up, the engineered Linx 89xx offered by Diagraph keeps production on target. The new pigmented ink and accessories are designed to make it easier for our customers to meet their production requirements.”
The Linx 1088 Yellow Bottling Pigmented ink, from coding and marking solutions manufacturer Diagraph, provides contrast on dark substrates and is designed for adherence onto wet, slick substrates. The ink can be removed with a light caustic wash for returnable glass bottle applications. Other Linx inks include the Linx black wet process or bottling inks which are used when it is critical for marks to remain stable through tough freeze/thaw, cold room or cold fill coding applications.
PACK EXPO Las Vegas and Healthcare Packaging EXPO (Sept. 27-29, Las Vegas Convention Center) will reunite the packaging and processing community, offering new products, technologies and solutions, while implementing up-to-date protocols for a safe and successful in-person event. Attendee registration is now open.
IJ/768 High-Resolution 4" Printhead 1/1/04 DIAGRAPH® INTRODUCES 4-INCH PRINTHEAD FOR IJ 3000™ IMPULSE JET HIGH-RESOLUTION INK JET PRINTER
St. Louis, MO. . .Diagraph introduces a new printhead for its new generation IJ/3000™ Impulse Jet large character ink jet printers. With the addition of the IJ/768 (4”) printhead, customers have four IJ/3000 Impulse Jet printhead choices to satisfy virtually any marking or coding application: IJ/96 (3/4”), IJ/192 (1”), IJ/352 (2”) and IJ/768 (4”).
The new IJ/768 printhead delivers sharp, clear, high-resolution printing of alphanumeric information, graphics, bar codes and logos at production line speeds up to 200 fpm. For true-type fonts and logos, it provides 192 vertical dpi. For bar codes, such as UPC/EAN and SCC-14, it provides 200 horizontal dpi.
Like other IJ/3000 Impulse Jet printheads, the new IJ/768 offers an automatic cleaning feature which allows operators to program the unit to self-clean at any selected times over
a 24-hour period. At the programmed times, the pump and vacuum device in the central ink delivery system (CIDS) are automatically activated to remove accumulated contaminants from the faceplate of the printhead and transport them to a reservoir for future disposal. The automatic cleaning system enhances preventive maintenance, improves print quality consistency, and prolongs printhead life.
The IJ/3000 allows users the flexibility of multi-technology performance. It is engineered to drive either high-resolution Impulse Jet printheads, such as the IJ/768, Diagraph’s patented Integrated Valve printheads, or the PA/5000LT Label Printer/Applicator.
The IJ/3000 Impulse Jet offers unsurpassed “smart” features: touch screen controls, worldwide networking connectivity, around-the-clock monitoring and diagnostic functions, high-resolution printing, and convenience features such as automatic cleaning.
The touch screen allows operators to control the system with the touch of a finger and enjoy previously unimagined levels of convenience and productivity. The graphical user interface visually displays menus and commands so operators can enter messages and codes in minutes. And batch codes can be changed during a run, without interrupting production.
The IJ/3000 Impulse Jet has a built-in high-speed Ethernet connection that permits networking with another printer on the other side of the factory, or on the other side of the world. For multi-location manufacturing customers with constantly changing batch codes, this smart feature is invaluable for making changes and checking status. The system is designed to work with Web browsers (including Netscape and Internet Explorer), existing local area networks (device net, arc net, etc.), or wireless (radio frequency) using off-the-shelf converters.
Another smart feature is 24/7 monitoring and diagnostics. Operating on PCs, PLCs, and LANs, it can be used to obtain up-to-the-minute system status. The IJ/3000 Impulse Jet can even be programmed to monitor ink levels and provide an alert when the supply needs to be replenished.
Like all Diagraph ink jet printing systems, the IJ/3000 Impulse Jet is built to last, with minimal maintenance, even in hostile industrial environments. It provides reliable performance in all kinds of conditions—hot, cold, wet and dry.
For more information, call Marketing Services for Diagraph Large Character Ink Jet Systems at 800-722-1125 or send e-mails to firstname.lastname@example.org.
Diagraph, a division of Illinois Tool Works Inc., manufactures and distributes automated industrial marking systems and supplies. Primary product lines include: small character ink jet systems, large character ink jet systems, and automated labeling systems. With sales and service offices located across the United States and throughout the world, Diagraph is a leading international supplier of product identification marking systems.
Diagraph Inkjet Printer Links:
Industrial Labeling Products, Industrial Inkjet Printers & Applications Industrial Inkjet Printer Case Studies
Diagraph, An ITW Company, announces the addition of ITW Inks to its wide range product offering. Formulated for use in Marsh Ink Jet Printers, ITW Inks provide a cost-effective ink alternative that is low on price and high on value.
Click here to find out more about ITW Inks...
New from Diagraph, An ITW Company
St. Louis, MO. . .Diagraph introduces the latest generation of controllers in its IJ3000™ line of large character ink jet printers—the IJ3000 ES Controller. This powerful, low-cost web-server based HMI features a color touchscreen display, drives Diagraph’s Integrated Valve or Impulse Jet printheads, and has a 100-base T Ethernet network port for web browser, network connectivity.
The Ij3000 ES controller drives Diagraph’s integrated valve printheads, (perfect for applications that call for coding tray packs on opposing sides) or drives Diagraph’s high-resolution impulse jet printheads (perfect for printing alphanumerics; reliable, verifiable bar codes; and high quality logos and graphics on corrugated cartons or other substrates, porous and non porous).
To launch this new product, Diagraph has created special package “Ij3000 ES kits” for dual head Integrated Valve 9 or 18 dot printhead applications and has special introductory pricing through September 30, 2007. Interested parties should call 800-722-1125 for pricing.
Each kit includes
Shown above: The New Ij3000 ES Controller, (2) IV9-dot Integrated Valve printheads, photoeye, printhead cables, mounting brackets. Application shown: coding opposing sides of traypacks.
Shown above: A new IV9-Dot Integrated Valve Printhead marks date codes on tray packs easily and ledgibly. Driving this printhead is the new Ij3000 ES Controller.
Shown above: The family of Ij3000 controllers. From left to right: XLS, LS, and ES controllers. The Ij3000 ES is “small and mighty”, packing a lot of punch for its size.
Like all Diagraph ink jet printing systems, the Ij3000 ES Controller is built to last, with minimal maintenance, even in hostile industrial environments. It provides reliable performance in all kinds of conditions—hot, cold, wet and dry.
For more information, call Marketing Services for Diagraph Large Character Ink Jet Systems at 800-722-1125 or send e-mails to email@example.com
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When looking at purchasing small character continuous ink jet coding equipment, it’s important to take a step back and look at the total cost of ownership. As consumers, we have fallen into the habit of looking at the sticker price, no matter if it’s a car, dishwasher, or ink jet printer and immediately formulating an opinion based on the price tag. “It’s too expensive” or “it costs more than other ones just like it” might be typical reactions when finding something that looks like it’s priced higher than similar looking, competitive models. And it’s easy to understand why we do that…and we ALL do that. Typically, it’s a large purchase. Or in the case of buying something for business, it’s a capital expenditure, and the purchase needs to be justified. However, if you want to find the true cost of what you’ll spend, you have to look at more than just the initial purchase price, or “perceived price” of any item…you’ll need to look at the total cost of ownership. Doing a proper cost analysis may take a little time and effort, but it’s time well spent. It can save you in both dollars and “sense” later on.
With the purchase of a small character continuous ink jet (CIJ) printer, there are three main areas when considering the total cost:
1. Purchase Price 2. Maintenance & Production Downtime Costs 3. Consumables & Parts Costs
Again, the first and most obvious indicator of pricing comes from the purchase price of the item. And there’s a pretty healthy range of pricing and options when it comes to CIJ printers. Make sure you are comparing equivalent features and options when looking at printers head to head. And if CIJ printers are designed to print, whether it be alphanumerics; date codes; batch codes; lot codes; bar codes; graphics or logos, what makes one different from the other? They all still print the code, right?
The old adage, “you usually get what you pay for” greatly comes into play with CIJ printers, just like it does with automobiles. The similarities are uncanny. Every automobile, when it came off the showroom floor, was designed with at least one commonality in mind: to get you from point A to point B. But think about the vehicles you’ve owned. Hasn’t there been one that drove better, last longer, provided more reliability than others that you’ve had? It’s the same with CIJ printers. They’re all designed to come off the showroom floor, or in this case out of the box, and “drive” or print. However, just like your favorite vehicle, there is a difference from one CIJ to the next, on how it drives, how long it lasts, how reliable it is over time. And in the end, just like an automobile, you usually get what you pay for. In a sense, you can “pay now or pay later”. (“Pay now” meaning the initial cost may seem more expensive, but over time will be minimized by less maintenance, less downtime, less headaches. Or “pay later” meaning a lower cost initially, but over time more expense through frequent maintenance, more downtime, more headaches.
After purchase price, we need to look at an area that may be thought about the least, but arguably should be considered the most. It’s the categories that we don’t automatically think about when we think about “price”, but these are a very important part of the equation when adding up to the total cost of ownership.
Some important questions to ask while comparing CIJ printers:
Do you see the reoccurring theme? Let’s face it, time is money. And the time that your production line is not running is costing your company money. Ask any Maintenance Manager who oversees a CIJ printer on the production line about their joys or pains. Depending on the CIJ printer, you’ll either hear “I press the go button in the morning for start-up, I press the red button in the afternoon for go home, and the time in-between I have no problems.” Or you’ll hear responses like, “my CIJ printer takes forever to start-up, I have to clean the printhead daily, I have to manually make adjustments to the printhead, it’s a mess.” So one of the factors that needs to be added in to the total cost of ownership is time. How long does the printer take to get up and running? What’s involved? How much time is spent daily on maintaining the printer, or more specifically, the printhead? Are manual adjustments to the printhead needed in order to maintain print quality throughout the day?
Is the printhead your friend or foe? For example, if daily printer startups takes 10 minutes every day x 7 days week x 52 weeks/year, that’s an average of over 60 hours spent just on getting the CIJ printer to print! How much is your time worth per hour? Do the math. How important is it to have a CIJ printer that does not require daily printhead cleaning nor any manual adjustments made to the printhead? How much time could that save? How much money could that save! That too is part of the cost of ownership that needs to be factored in.
While not all CIJ printers require factory air, many today do. So another cost as part of your analysis is factory air. How often does the air filter need to be replaced? What is the cost of the air itself? $400/year? And what about portability or rather mobility. Some manufacturers like to have one printer to move to multiple production lines at different times of the day. If so, how easy is it to move the CIJ printer if there is an airline connected to it? Will I need an airline added in another location? If you’re comparing a CIJ printer that does use factory air vs. one that does not, make sure to take those items into consideration as well. They too are part of your cost.
Also, and without getting into the details, it is important to know how frequently your CIJ printer will require scheduled maintenance. You’ll want to understand from your CIJ vendor what is recommended by the manufacturer and factor that into your cost.
Make sure that you are comparing apples to apples when it comes to consumables. Ink consumption will be based on the volume used to mark your product. Solvent consumption has many variables based on ambient temperature and fluids management (i.e. are you wasting solvent on printhead cleaning, are you needing to refresh systems with new solvent when you haven’t finished your old solvent yet). Figuring how much ink and solvent your CIJ printer requires to put your mark on your product is part of the cost analysis. Also, in terms of purchasing fluids, make sure that you are comparing the volume of fluids per case. Some vendors will package and sell 6 bottles to a case; others will be 10 bottles to a case, so make certain you are looking at the total volume when looking at cost per case on consumables.
Replacement parts should be purchased from a manufacturer-approved source. Discount replacement parts (i.e. from a third party) may prove to be more costly due to increased maintenance & service costs.
So that’s basically it. The key to determining the total cost of ownership is to look at the total picture. And if you’re working with a reputable vendor of CIJ printers, they’ll alert you to this and even aid in figuring your total cost. The main thing to remember is that a CIJ printer with a higher purchase price does not make it a more expensive printer. In fact, it will probably save you money because of its quality, reliability, and longevity.
At the end of the day, what you’re really buying is value and peace of mind. If you have to continually stop your production line to babysit the CIJ printer because it’s time to add fluids, tweak the printhead, etc. on a printer that you saved a few thousand dollars on, you’re not saving money. With CIJ printers, you really do get what you pay for. Remember, it’s about dollars and “sense”.
And just like automobiles, you should be able to do a “test drive” of the CIJ printers before you purchase. A quality vendor will access your application needs, make a recommendation based on best-fit technology and provide you with a free, no-obligation demonstration of the CIJ printer on your production line. If they can’t or won’t do that, look elsewhere.
3/24/05 INTRODUCING THE NEW TRIDENT-POWERED IJ/384 PRINTHEAD FOR THE IJ/3000™ IMPULSE JET SYSTEM
Diagraph, An ITW Company, introduces the new IJ/384 printhead for the IJ/3000™ Impulse Jet Large Character Ink Jet System. This IJ/384 printhead utilizes the new third generation print engine from Trident®. This printhead features a 2” imaging height at 192 vertical dpi for smooth true-type fonts and logos, as well as UPC/EAN and SCC-14 bar codes at 200 horizontal dpi. It is also the first of a new family of printheads that use the pigmented Scan True II ink. This pigmented ink minimizes the ink bleed for bar codes and small text, and offers better light fastness than dye-based inks.
The IJ/3000 Impulse Jet offers unsurpassed “smart” features: the ability to print high resolution bar codes, touch screen controls, worldwide networking connectivity, around-the-clock monitoring and diagnostic functions, and convenience features such as automatic cleaning.
The IJ/384 printhead offers the automatic cleaning feature, which allows the operator to program the IJ/3000 controller to self-clean at selected times over a 24-hour period. The pump and vacuum device in the CIDS/3000 ink delivery system automatically remove accumulated contaminants from the faceplate of the printhead and transport them to a reservoir, for future disposal. This will keep the printhead clean and printing clear marks as part of the preventive maintenance process.
IJ/384 Printhead Specifications:
Image Height: 2” (51mm) Number of Orifices: 384 (3 per channel)
Vertical Resolution: 192 dpi Addressable Channels: 128
Interface boards per printhead: 2 Ink Type: Scan True II Black
Maximum line speed: 200fpm Printhead Orientation: Horizontal
With the addition of the IJ/384 (2”) printhead, customers have four IJ/3000 Impulse Jet printhead choices to satisfy virtually any marking or coding application: IJ/96 (3/4”), IJ/192 (1”), IJ/384 (2”) and IJ/768 (4”).
The IJ/3000 allows users the flexibility of multi-technology performance. It is engineered to drive either high-resolution Impulse Jet printheads, such as the IJ/384, Diagraph’s patented Integrated Valve printheads, or the PA/5000LT Label Printer/Applicator.
The Impulse Jet High Resolution bar code print solution comes with a touch screen that allows operators to control the system with the touch of a finger and enjoy previously unimagined levels of convenience and productivity. The graphical user interface visually displays menus and commands so operators can enter messages and codes in minutes. And batch codes can be changed during a run, without interrupting production.
For more information, please contact Diagraph using the method most convenient for you:
Diagraph, an innovator in product identification technology for over 100 years, manufactures and distributes marking, coding and labeling systems and supplies. Diagraph offers a complete line of RFID; barcode label printers; small character ink jet, large character ink jet and high-resolution ink jet systems; label printer-applicators and label applicators; thermal transfer label printers; stock and custom labels; labeling consumables; and traditional marking and stenciling equipment and supplies. Diagraph is a global supplier, with sales and service offices located across the United States and throughout the world.
DIAGRAPH is a registered trademark of Illinois Tool Works Inc. TRIDENT is a registered trademark of Illinois Tool Works Inc.
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